Author Topic: '02 TJ with i4 -- Mid Life Crisis  (Read 59701 times)

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #570 on: April 05, 2014, 07:44:33 AM »
Rubber needs recycled. I have purchased 3 sets of four. I'm going to stop the swapping an stick to one common size.

Now if I could find one more aluminum disk...
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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'02 TJ with i4 -- Mid Life Crisis
« Reply #571 on: April 05, 2014, 08:19:09 AM »
<inset swearing> nutsert things!!!

But it is on.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

etk300ex

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #572 on: April 07, 2014, 09:52:54 AM »
nice!

M

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #573 on: April 07, 2014, 10:16:07 AM »
The way the hood is bent, it makes me think that it's a CJ.

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #574 on: April 07, 2014, 10:17:57 AM »
the hood will be "unbent" soon. Hopefully. That or I'm going to lose it. My mind, not the jeep. new fixable hood was delivered via "wing delivery" Sunday.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #575 on: April 09, 2014, 07:18:54 PM »
Quick status before I actually "work" tonight.

Fenders arrived.


Final putty coats on second grill and hood.



Should be finishing repairs in the next week or so.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #576 on: April 10, 2014, 11:26:08 AM »
MLC's new shoes are here. Need to look for a wheel that is closer the the disks or I need to go back to the steels (where I will still have to buy a new wheel for spare).
Weekend is going to be busy:
1. Finish grill/hood
2. Fix brakes... again... and right this time
3. Start loosening all the bolts



Looks like a busy week too:
1. Fender fab
2. Grill/Hood install
3. Rear bumper fab
4. Rear tire carrier fab
5. Tires
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

M4wdFab

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #577 on: April 10, 2014, 12:43:34 PM »
i have a spare shallow BS TJ wheel 20$ out back

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #578 on: April 14, 2014, 08:25:32 AM »
MLC is going under the knife tonight. All parts at Mark's. Hood and grill repair/paint done.


Attaching the build sheet for the fenders.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #579 on: April 14, 2014, 10:08:24 PM »
Progress. Old grill out. New grill in.

During


You can't see how the old grill is twisted in this comparison shot.


And bolted but no headlights.

Fenders start tomorrow.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #580 on: April 14, 2014, 10:09:32 PM »
And big thanks to Mark. Space and tools and spare bolts.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #581 on: April 15, 2014, 09:59:18 PM »
Something like progress tonight.







And then there were tires.
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #582 on: April 17, 2014, 10:20:29 AM »
BAH! No large progress last night. Cut mounting straps. Tentatively figured out "how this mess works" (I think that's pretty close to Mark's phrasing. Bled on the metal a little. Threw ball for Mark's dog.


but...


Mark pulled the OBDII codes and we have the trifecta of "burn it" + one instance of "burn it real good". Looking for hints.


p0442, 455, 456 -- evap leak in small, medium, and large. Horray! I fail emissions! Bite me.


p0202 indicating a short or failure of injector 2 control.


Any quick tips on what to look for? sMike, that injector two thing... possible cause for engine skip under load at 2krpm?
Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front

M4wdFab

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #583 on: April 17, 2014, 11:44:07 AM »
short of failure of injector control- means the connector is shot

evap leak means cracked rubber hoses on canister

jaysenodell

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Re: '02 TJ with i4 -- Mid Life Crisis
« Reply #584 on: April 23, 2014, 10:07:09 PM »
While you all were driving to Big Dogs Mark and I used his new toys.


5.5" flare leave 1" of "sidewall bulge" exposed. Give spray coverage without looking too silly. We had to remanufacture way too much of the fender kit. But we did it. I really like the way it is turning out. Hope to get full welds and skins tomorrow.



Mid Life Crisis in the making -- '02 TJ i4 manual, Aussie Locker magic pulling from the front