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51
Projects Section / Re: wonder 6.0 2006 LJ
« Last post by M4wdFab on April 11, 2024, 07:45:46 PM »
2005 4.0 manual PCM found for 215$ that i need to decided quickly to pull trigger on or not.  its a "wranglerfix" PCM and not sure HP tuners can change vin. 
52
Projects Section / Re: wonder 6.0 2006 LJ
« Last post by M4wdFab on April 11, 2024, 07:35:49 PM »
pulled in from winter storage. 

performed HTR redyness TSB 25-001-07

data shows Sensor 2 bank 2 HTR duty pegged to 100% but HTR not drawing power.  internal PCM fault. 

wiring pined out and double checked all good.


took HTR power from bank one (working) and used in parallel control power to fire a relay to supply power to bank2 2ensor.  added a 5th sensor to old bank 2 power wires (originally with out this and additional new code developed)

cleared all and drove 2 drive cycles, no lights yet.  time will tell.



freaking signals, hazzards, horn not working any more randomly WTF
53
Tech / Re: New Tig Welder
« Last post by M4wdFab on April 10, 2024, 06:12:04 PM »
so i have been learning some basic stuff i probably should have learned before jumping into this


tig torch cup size:  number = hole size in 1/16"    (ie #5 is 5/16", #8 is 8/16 or 1/2")
also: cup size X 2 is min recommended gas flow and cup size X 2.5 is max recommended gas flow in CU ft / hr of Argon
recommended tungsten stick out is also cup size in 1/16"
30% balance is recommended for oxidation cleaning portion of wave form (AC aluminum welding)
1 amp per 0.001" of material is standard
tungsten should be ground 30-35 degree point, and basically self balls / blunts.  grind marks should be axially and not radially. 

heat increases with arc length
120hz is most common starting point for AC aluminum.  lower freq is wider/larger heat puddle (move faster)  higher freq is tigher heat puddle (move move slower)

with aluminum the shielding gas is really just for the tungsten to keep clean.  preflow of gas before arc like .5-1 seconds.  post flow after arc like 10 seconds or until after tungsten is not orange will keep things clean.  dont whip torch around crazy after arc end, keep still and let gas cool tungsten. 


crazy amount of learning this week, its fun. 
54
Projects Section / Re: new house for mikemike
« Last post by M4wdFab on April 10, 2024, 05:56:07 PM »
i had a walk up offer for 350k yesterday for my property

guy saw my door open, came to talk about hot rod work.  said he would by my property tomorrow lol. 
55
Projects Section / Re: new house for mikemike
« Last post by etk300ex on April 10, 2024, 10:06:10 AM »
looks like a nice unit
56
Projects Section / Re: new house for mikemike
« Last post by M on April 10, 2024, 09:59:22 AM »
57
Projects Section / Re: new house for mikemike
« Last post by mr.mindless on April 10, 2024, 09:03:03 AM »
sign went up in front of my next door neighbor's yesterday.

https://www.zillow.com/homedetails/2476-Whalen-Rd-Bloomfield-NY-14469/31884778_zpid/
58
Tech / Re: New Tig Welder
« Last post by M4wdFab on April 09, 2024, 09:29:17 PM »
been forcing myself to use this for most of the welding in the shop last few days, steel is pretty easy.  its just more time consuming and annoying.  but has like zero splatter which is nice when your working in close quarters to things like aluminum intercoolers and other fragile bits to slag/sparks. 


still struggling with aluminum, mostly due to tungston contamination.  i just need to get better and also play around with balance and frequency / gas flow rate.  three things i just have not gotten a handle on what turning those nobs up or down to improve quality. 

first real job today i welded up the fuel cell enclosure, and i think it came out an 80% job, pretty decent.  lots of challenging angles and thin to thicker material / corners ect. 
59
Projects Section / Re: new house for mikemike
« Last post by Wingman on April 06, 2024, 10:15:09 PM »
‘Tis the season to lose money
60
Projects Section / Re: new house for mikemike
« Last post by M4wdFab on April 06, 2024, 09:07:28 PM »
noice!  take it as a win and move on!
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