M4wd&Fabrications

Projects place => Projects Section => Topic started by: Hannah on October 22, 2013, 11:22:31 PM

Title: hannah's build thread
Post by: Hannah on October 22, 2013, 11:22:31 PM
Harry's going to be hogging down the road with a new jeep tomorrow night!!!

 ;D ;D ;D
Title: Re: hannah's build thread
Post by: M4wdFab on October 22, 2013, 11:57:16 PM
jeep girls rock
Title: Re: hannah's build thread
Post by: CJ on October 23, 2013, 07:35:22 AM
Yay!!!!  8)
Title: Re: hannah's build thread
Post by: Wingman on October 23, 2013, 08:22:58 AM
Go girl!
Title: Re: hannah's build thread
Post by: Hannah on October 23, 2013, 07:18:40 PM
Scratch that, Harry will be hogging down the road with my new jeep Friday!
Title: Re: hannah's build thread
Post by: dubt on October 23, 2013, 07:37:08 PM
booo not soon enough
Title: Re: hannah's build thread
Post by: Harrison on October 23, 2013, 09:55:47 PM
Oh boy, guess its time to start FSO and goose shopping.
Title: Re: hannah's build thread
Post by: Hannah on October 25, 2013, 09:37:37 PM
Never mind, no jeep for me yet :( :( :(
Title: Re: hannah's build thread
Post by: Hannah on November 03, 2013, 02:05:52 PM
Jeep acquired!!!!! ;D
Title: Re: hannah's build thread
Post by: Wingman on November 03, 2013, 04:35:38 PM
Nice!  Now, as much as it will kill Harry not to pick up the tools, Hannah needs to do her own work!  Go girl!
Title: Re: hannah's build thread
Post by: Callelle on November 03, 2013, 08:05:54 PM
What are the plans for this chrome door handled beast?
Title: Re: hannah's build thread
Post by: Hannah on November 03, 2013, 10:31:07 PM
Slowly but surely I'll learn to do it on my own, but for now I'll need Harry's help!

The plan so far is upgrade the rear axel, a few inches of lift, lockers, and some 33's. Needs a few minor things like a battery, water pump, and radiator so I can get it registered and inspected.

And the best part of it all will be the paint job I'm planning on doing!!!
Title: Re: hannah's build thread
Post by: mr.mindless on November 04, 2013, 12:04:29 AM
Panty dropping? ;)
Title: Re: hannah's build thread
Post by: Wingman on November 04, 2013, 08:27:05 AM
boxer dropping... :o
Title: Re: hannah's build thread
Post by: etk300ex on November 04, 2013, 08:29:37 AM
this thread just took weird turn
Title: Re: hannah's build thread
Post by: Harrison on November 04, 2013, 01:49:41 PM
/weird  :o haha

Spacers, bastard leaf pack, longer shocks, swaybar discos, free rear Aussie, some streetable 32-33s. Gas tank and t-case skids, ZJ tie rod.

Driving this thing around the driveway... forgot how nice stock XJs drive!
Title: Re: hannah's build thread
Post by: KingtheZJ on November 04, 2013, 01:56:03 PM
i have sway bar discos and ZJ tie rod for this hog.

also have some good 1310 joints i'm sending in case they are needed.
Title: Re: hannah's build thread
Post by: M4wdFab on November 04, 2013, 03:00:56 PM
i have 2" boost spacers maybe some used shocks
Title: Re: hannah's build thread
Post by: KingtheZJ on November 04, 2013, 03:02:07 PM
oh i have shocks too. rancho rs9000 fronts.
Title: Re: hannah's build thread
Post by: Harrison on November 04, 2013, 03:45:45 PM
oh i have shocks too. rancho rs9000 fronts.

I have these same rear shocks in my basement someone gave me to test fit like 3 years ago... Hmmm
Title: Re: hannah's build thread
Post by: Hannah on November 04, 2013, 09:00:10 PM
Yay! Thanks guys! I can't wait to start... I'm going to drive Harr crazy! First up this weekend is a battery, hood latch, and water pump... and a good cleaning. Jeepie's got a little mold growing on her in spots.
Title: Re: hannah's build thread
Post by: mr.mindless on November 05, 2013, 09:06:10 AM
mmmmmmm mmmmmold :)


I have 4 of those eye-eye Edelbrock shocks from a couple years ago. I don't recall lengths but I can check if they may help. Turns out most everything I need is stem-eye.
Title: Re: hannah's build thread
Post by: Hannah on November 11, 2013, 10:56:54 PM
First weekend was a success! While only breaking two bolts, bruising two knuckles, and having a bit of help from Harry, I installed the new water pump, (harry mostly did the belt) and we put in the new battery. She was almost bone dry though, barely any fluids left in there. We filled up the oil, coolant, and a bunch of water. The check engine light went off so that was great!

She was blowing a bit of smoke out the tailpipe, H said she might need alternator or a head gasket or just a new motor worst case scenario. All in all, I'm happy she's running!! Hopefully it will just all clear out after she gets going on the road a little bit.

Next time we're going to put some slime in the tire that keeps going flat, then ill be able to drive it around the driveway!!  ;D
Title: Re: hannah's build thread
Post by: Hannah on December 09, 2013, 09:54:28 PM
Got a new alternator in jeep this weekend. The battery still wasn't charging and I figured out the connections just needed a little scratching up. I might not be strong enough to unscrew some rusty bolts, but I'm figuring out how some stuff works  :D

Harry towed Jeepie out to my house in Massachusetts so I can register it after the new year!!

Brake lights are being funky. When the lights are off and I press the brakes they work fine. When the lights are on and I press the brakes the rear passenger brake works but the rear driver side light goes off when the brake is pressed. Going to have figure that out before it gets inspected. I also need to install a new hood latch and find new side mirrors. Then it'll be good to go... For now!

This winter's plan: buy back Harry's old rear axel and put that in, fix the locker I got from Harry's friend, put that in, put stronger steering in, lift a little, and start looking for tires by springtime.

I'm starting to feel like one of the boys... Sitting at work today thinking of how much I wanted to be home playing with my jeep and not at work!


(http://img.tapatalk.com/d/13/12/10/y9y3u9yp.jpg)(http://img.tapatalk.com/d/13/12/10/8a8ahysa.jpg)


Sent from my iPhone using Tapatalk (http://tapatalk.com/m?id=1)
Title: Re: hannah's build thread
Post by: M4wdFab on December 09, 2013, 10:23:53 PM
Probably just a blown bright eliment in one of the lights.  I think they are wired to do that for safety.
Title: Re: hannah's build thread
Post by: Wingman on December 09, 2013, 10:26:12 PM
Oh boy, guess its time to start FSO and goose shopping.

 ;D
Title: Re: hannah's build thread
Post by: Hannah on December 09, 2013, 10:30:42 PM
Harry said he'll get mine out to Rausch a few times next summer :)
Oh boy, guess its time to start FSO and goose shopping.

 ;D


Sent from my iPhone using Tapatalk (http://tapatalk.com/m?id=1)
Title: Re: hannah's build thread
Post by: M4wdFab on December 09, 2013, 10:32:10 PM
I have a nice wedge for sale
Title: Re: hannah's build thread
Post by: mr.mindless on December 10, 2013, 09:44:23 AM
I have a cheap wedge for sale
Title: Re: hannah's build thread
Post by: Harrison on December 10, 2013, 10:42:39 AM
FSO -> bigger trailer

Funny, I think I said we could use my truck to double hawg both of ours down ONCE this summer if we could find a trailer to borrow locally... funny how that turned into a "few" times  ;D
Title: Re: hannah's build thread
Post by: Hannah on December 10, 2013, 12:17:40 PM
Hahah, I suppose once would do, if we get to a few local places :D
Title: hannah's build thread
Post by: Hannah on January 03, 2014, 06:18:39 PM
Jeep got registered yesterday!!! Good to see plates on Jeepie!! Got to drive it all around in the snow, 4wd did some awesome work through the big snow drifts last night too. Thanks to Spencer last week at the junkyard, with his good bargaining skills, I got a fan shroud, chrome mirrors, and a battery hold-downy-thingy for $15. Plus a pocket full of fuses and some sweet emblems. Got to use my new tool kit too that I got over Christmas!

The verdict is still unknown yet if Jeepie needs a head gasket or a new engine... But for now all is working good in the snow here!!! (http://img.tapatalk.com/d/14/01/04/e2yda8eg.jpg)(http://img.tapatalk.com/d/14/01/04/ymu4eba6.jpg)(http://img.tapatalk.com/d/14/01/04/uje8e3y4.jpg)
Title: Re: hannah's build thread
Post by: mr.mindless on January 04, 2014, 08:01:37 AM
Plates are the best kind of progress :)


Tapatalk (http://tapatalk.com/m?id=1)ing in traffic
Title: Re: hannah's build thread
Post by: Wingman on January 04, 2014, 08:47:01 AM
Here come the stickers...  :P
Title: Re: hannah's build thread
Post by: Hannah on January 05, 2014, 05:20:43 PM

Here come the stickers...  :P

Already got the fingerlakes one on there :)
Title: Re: hannah's build thread
Post by: Hannah on January 18, 2014, 12:11:17 PM
Jeepie needs a track bar. With plans for 2-3" lift and disconnecting sway bar, do you guys think I'll be ok with a stock replacement?
Title: Re: hannah's build thread
Post by: Ryan on January 18, 2014, 12:13:56 PM
I would get an adjustable.
Title: Re: hannah's build thread
Post by: Harrison on January 18, 2014, 12:23:34 PM
I was mostly worried about the stock type joint holding up to flex. I suppose then the steering becomes the limiting factor, don't think she's going to be changing much of that anytime soon. Not sure it's an issue with small lift shocks anyway. Thought $80 for Moog and redrill the hole 3/4" over or whatever was a good budget option
Title: Re: hannah's build thread
Post by: Wingman on January 18, 2014, 12:30:08 PM
Pretty happy with the adjustable Rusty's unit on mine.
Title: Re: hannah's build thread
Post by: rejeep on January 18, 2014, 12:33:11 PM
i ran a rocky road adjustable on my ZJ...
was very happy with it
Title: Re: hannah's build thread
Post by: dubt on January 18, 2014, 01:38:39 PM
Drilled mine and it has been ok

Sent from my SAMSUNG-SGH-I337 using Tapatalk

Title: Re: hannah's build thread
Post by: Harrison on May 10, 2014, 01:43:40 PM
(http://img.tapatalk.com/d/14/05/11/u9y3abad.jpg)

Riding dirty with 4 bags of mulch in the back!!!
Title: Re: hannah's build thread
Post by: mr.mindless on May 10, 2014, 04:38:53 PM
4?! I had 15 in the eagle! :)


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: jaysenodell on May 10, 2014, 05:10:57 PM
An Aveo can move 8.
Title: hannah's build thread
Post by: Hannah on May 19, 2014, 09:42:32 AM
Did some 8.25 work! We got Harry's old 8.25 back from the guy he sold it to last year. It was siting around so it just needs a few things. I got all the gears and oil out in preparation for the locker. Didn't have new spring and pins to put the locker together so that'll have to wait a week. Can't decide if I want a solid cover on this axle too or just get one for the front. Hmm...
(http://img.tapatalk.com/d/14/05/19/qybypu8a.jpg)
Title: Re: hannah's build thread
Post by: luvmyxj on May 19, 2014, 10:07:20 AM
Solid cover is worth every penny of $60
Title: Re: hannah's build thread
Post by: Harrison on May 19, 2014, 02:35:35 PM
(http://img.tapatalk.com/d/14/05/20/u7usaqem.jpg)
Title: Re: hannah's build thread
Post by: Hannah on May 19, 2014, 02:41:51 PM
:) thanks for getting them mounted Harry!!! Got my wheel spacers and coils ready so I'm ready to do this!!
Title: Re: hannah's build thread
Post by: Hannah on May 20, 2014, 05:27:42 PM
Solid diff cover and spring kit are on their way! It's so satisfying buying new things for Jeepie :D
Title: Re: hannah's build thread
Post by: JEEPWERX on May 20, 2014, 11:03:09 PM
Nice tires.
New parts are the best!
Title: Re: hannah's build thread
Post by: Hannah on June 14, 2014, 05:44:52 PM
Day 1 of  my jeep build:

Front end is done! Put new coils, Spencer's old shocks and new brake lines. Now wonder I was wobbling down the road, my old shocks were completely useless. Broke a piece on the sway bar discos so we'll have to do those another day. Drilled the hole for the bump stops but those too will be put in another day. Mounted wheel spacers and got my new tires on! I'm so glad I spent a little extra on my wheels, I love them! Then I helped Harry put together an Aussie locker for the 8.25. Got it all assembled and put a solid cover on. Then we took the Dana 35 out of the jeep to swap with the 8.25 tomorrow. We have to swap all the break parts since the axel came with none. Hopefully it will all fit correctly and it'll all go smoothly. Got a set of stock leaves, shackle mounts and u-bolts for the lift. Should be all set to wheel soon!!! Something's going on with my hood latch though... Had to take out the lights to open the hood which was a pain! (http://img.tapatalk.com/d/14/06/15/ana9anub.jpg)(http://img.tapatalk.com/d/14/06/15/ebu6y9uh.jpg)(http://img.tapatalk.com/d/14/06/15/typype4e.jpg)(http://img.tapatalk.com/d/14/06/15/4yse4uzu.jpg)
Title: Re: hannah's build thread
Post by: Hannah on June 14, 2014, 05:46:21 PM
Going to do some fender trimming tomorrow too! Made a sweet 20 point turn in the driveway to flip the jeep around.
Title: Re: hannah's build thread
Post by: Wingman on June 14, 2014, 06:11:52 PM
Sawzall = Fun!

Keep up the progress!
Title: Re: hannah's build thread
Post by: CJ on June 14, 2014, 06:51:00 PM
Great progress,  looking good Hannah! Keep the updates coming :)
Title: Re: hannah's build thread
Post by: M4wdFab on June 14, 2014, 08:58:21 PM
all XJ;s have a square hole behind the inner fender to stick a screw driver in to pop the hood latch!


awesome build!
Title: Re: hannah's build thread
Post by: Hannah on June 14, 2014, 09:20:26 PM
Thanks Smike! We'll have to check that out tomorrow!!
Title: hannah's build thread
Post by: Hannah on June 15, 2014, 01:06:47 PM
(http://img.tapatalk.com/d/14/06/16/ygupymuh.jpg) Bigger is better in this case! Brake parts swapping from the d35 to 8.25
Title: Re: hannah's build thread
Post by: Hannah on June 15, 2014, 10:11:43 PM
(http://img.tapatalk.com/d/14/06/16/ha6u4ytu.jpg)(http://img.tapatalk.com/d/14/06/16/a3asu4yp.jpg)(http://img.tapatalk.com/d/14/06/16/e8uraqug.jpg)

Day 2: lift is done, shackles and extra leaves worked out great. It's about 3" in the front and 4" in the back. Harry broke a bolt in the drive shaft yolk so it's not drivable yet. We have a bunch of little things to finish up too. We had to drop the gas tank to put the shackles in which was a pain. Luckily all the brake parts swapped into the 8.25 perfectly. We weren't sure if it was going to go smoothly. Next weekend we will do some trimming. Thinking of leaving the flares on and just moving them up. Next up are my rocker panels, already have steel for those, and some sort of bumper situation for recovery points.

Long weekend, got lots done, pretty excited to go wheeling this summer!
Title: Re: hannah's build thread
Post by: Hannah on June 15, 2014, 10:13:34 PM
(http://img.tapatalk.com/d/14/06/16/aqu2ebyp.jpg)
Title: Re: hannah's build thread
Post by: Wingman on June 15, 2014, 10:30:25 PM
Awesome!
Title: Re: hannah's build thread
Post by: JEEPWERX on June 15, 2014, 10:46:30 PM
Lookin Good!
Title: Re: hannah's build thread
Post by: Harrison on June 15, 2014, 10:50:57 PM
Axle*

Brakes*

Shackle nut broke free inside rail, that set us back a lot today. Would have been able to do some trimming if that hadn't happened! I was all for ditching the flares and trimming... But seeing it now with the flares on, I think it would be naked without them. Trim rear flare a little and relocate the front up higher after trimming.

Looks great!
Title: Re: hannah's build thread
Post by: mr.mindless on June 15, 2014, 11:41:49 PM
Really looks sharp as it sits!! I'd do what was possible to keep the flares for now assuming they won't get ripped off super easily.


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Harrison on June 16, 2014, 02:10:57 PM
all XJ;s have a square hole behind the inner fender to stick a screw driver in to pop the hood latch!

Can you elaborate on this? 2nd hood latch failed in 3 months... ready for hood pins haha
Title: Re: hannah's build thread
Post by: Hannah on June 16, 2014, 02:12:22 PM
I'm all for something on the outside if is easier to open the hood. Would the hood latch things from a wrangler work on a Cherokee somehow?
Title: Re: hannah's build thread
Post by: Harrison on June 16, 2014, 02:14:29 PM
That's true... you couldn't even pull the cable when it was working right after we freed everything up and greased the hell out of the mechanism!
Title: Re: hannah's build thread
Post by: M4wdFab on June 16, 2014, 03:25:03 PM
this knowledge can be attributed from working on wonder 2.0

this only works if the latches work, and the interior cable is either broke or jammed up i believe

with the hood open look at the fender next to the passenger latch.  there is a square hole in the inner fender- 

with the hood closed peel back the inner fender liner on passenger side, and you can access the passenger latch to pop it open, you then can get the the middle of the hood to pull the linkage to pop the driver side if needed. 


Chip didnt believe me what the hole was for until i showed him on the four XJ's of different vintages in his shop they all have the square hole.  Mj's also...
Title: Re: hannah's build thread
Post by: Hannah on June 16, 2014, 05:43:33 PM
I'm thinking these are an easier fix

http://www.summitracing.com/parts/SUM-G3870SS/

http://m.cherokeeforum.com/showthread.php?t=27175&styleid=16
Title: Re: hannah's build thread
Post by: Harrison on June 17, 2014, 10:54:10 PM
Fixed the yoke and a couple other things and took this for a drive.

Hit 65, no more death wobbling. Accelerates and stops respectably for what it is. Rear springs are stiff, hoping they settle a little but not expecting much from a bastard pack. No driveshaft vibes! Nice surprise. Feels a little toed in, need to adjust that.

Locker is acting up though. Pops and unloads under all loads. Need to check clearances, this is the same issue the PO of the locker had.
Title: Re: hannah's build thread
Post by: M4wdFab on June 18, 2014, 01:50:42 AM
Worn cross pin or egged out case hole, out of spec
Title: Re: hannah's build thread
Post by: Harrison on June 18, 2014, 10:30:25 PM
Thinking about this... I've done welded rear in the snow, not too bad for someone used to trying to do donuts and fishtail around turns. Ie, not Hannah. No offense, Hannah.

How does a lunchbox in the rear compare? I thought the front was great and helped pull me around turns.

Would a limited slip be a good compromise for this thing's intended use as wheeler, snow commuter, and driving around town fun vehicle? I realize off-road ability would be affected, but would it be better than an open diff enough to consider doing? Trak-loc is sub $300.

Any other options I'm not thinking of here within a reasonable price range?
Title: Re: hannah's build thread
Post by: M4wdFab on June 18, 2014, 10:44:29 PM
that locker should act like a spool under load, and an open diff under coast.

in a turn as long as the inside wheel has enough traction not to spin in a turn the outside wheel will ratchet


usually an auto an aussie is pretty transparent, a stick some times gets some interesting things with drivetrain slop and hard shifting 
Title: Re: hannah's build thread
Post by: Hannah on June 18, 2014, 11:06:58 PM
i'm only understanding a few things out of this conversation...  ??? 

i definitely want to be able to drive it in the winter (on my long commute to work it has to be safe and good on the highway), but also have it good enough to wheel. maybe this summer just have it all open if we cant get the aussie to work, and then by next year have something in there?
Title: Re: hannah's build thread
Post by: Wingman on June 19, 2014, 08:27:11 AM
Limited slip or open the rear until she learns more.  And she will learn quickly so be ready.  She's a smart girl!

Even better, a selectable!
Title: Re: hannah's build thread
Post by: mr.mindless on June 19, 2014, 09:08:39 AM
Locker in the front will tend to push in the snow. Locker in back will tend to oversteer but I would say is much more predictable and finessable.

If winter street driving is a sincere goal, limited slips or selectable a is the real way to go. That said, if one has a sense for vehicle dynamics anything can be done and be fine. And if you drive off-road there's no much of a way to keep from getting that sort of sense :)


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Callelle on June 19, 2014, 01:05:18 PM
Locker in back will tend to oversteer but I would say is much more predictable and finessable.

This is exactly how I felt when I first experienced my rear locker and winter driving. If the locker stays, the best thing to do would be to go to an empty parking lot when the snow starts falling and get a feel for how it's going to handle in 2 wheel drive. It always amazed me how predictable the whole vehicle felt after I got it, also controlled power slides are always fun. In 4 wheel drive, I don't even really notice the locker in the snow, it just stays planted.
Title: Re: hannah's build thread
Post by: jaysenodell on June 19, 2014, 01:20:51 PM
I left my front aussie in over the winter. It may have been a mistake as I was more reluctant to use 4wd in traffic. I did find that I had to be much gentler with the throttle if turning in 4wd. I would do it again though. Straight line starts were much better and I had no "up hill fish tail" even when the front were not getting much traction.


No experience with the rear being aussied. Yet.
Title: Re: hannah's build thread
Post by: Harrison on June 21, 2014, 06:16:21 PM
Gap is .173, instructions say it should be between .145-.170

How can I bring that in? Both thrust washers are in.
Title: Re: hannah's build thread
Post by: M4wdFab on June 21, 2014, 07:00:20 PM
Have a mic you can measure the washers? They should be around. 026"
Title: Re: hannah's build thread
Post by: M4wdFab on June 21, 2014, 07:02:56 PM
Bill would say 173 is fine.  Are there flat marks on the crospin from the locker? Does the cross pin rattle around in the case or tight fit?
Title: Re: hannah's build thread
Post by: Harrison on June 23, 2014, 01:42:51 PM
Cross pin felt tight, might try to get some thicker thrust washers and new cross pin and try again at some point. Threw the spiders back for now with the aim to get it driveable soonish.

Needs shorter rear shocks, new exhaust installed, fenders trimmed. I drove it to work today. Drives pretty nice.
Title: Re: hannah's build thread
Post by: Hannah on June 23, 2014, 01:44:35 PM
Hood pins are also in! (http://img.tapatalk.com/d/14/06/24/qygy2yje.jpg)(http://img.tapatalk.com/d/14/06/24/ru3e9ehy.jpg)
Title: hannah's build thread
Post by: Harrison on August 02, 2014, 04:25:46 PM
(http://img.tapatalk.com/d/14/08/03/egege6ub.jpg)

(http://img.tapatalk.com/d/14/08/03/yba7a8yg.jpg)

(http://img.tapatalk.com/d/14/08/03/aramuze2.jpg)

Got fenders and bumper trimmed up!
Title: Re: hannah's build thread
Post by: Hannah on September 01, 2014, 03:50:44 PM
Getting Rausch ready for September! Harry fought with the transfer case skid plate but finally got it on. It was running hot on the highway a few weeks ago well over 210 so we put a new radiator in, mixed up some new 50/50 antifreeze/water, and took out the ac condenser which was super crusty and was probably blocking a lot of cool air. Electric fan was also barely working so we replaced that with a new used fan. Drove it on the highway last night and it stayed cool at 190.  Now trying to decide if we should drive it to rausch or tow it with Harry's new truck!

All that's left now to donate bump stops and  recovery points. We have two for the front, but not sure what's happening in the back yet. Trying to convince Harry that we can build a rear bumper before rausch, not sure if that's happening yet.

(http://tapatalk.imageshack.com/v2/14/09/01/89b5a2d259c51e58392835ce422e69c4.jpg)
(http://tapatalk.imageshack.com/v2/14/09/01/2822c32349969d88b9218e07230e2df4.jpg)
Title: Re: hannah's build thread
Post by: Hannah on September 02, 2014, 08:30:27 PM
Drove jeep to work finally. Did great at 70 mph! Brake pedal is a little sticky.

Co-workers think I'm cool, boss thinks I'm nuts. I was telling her about my jeep a few weeks ago and she was like, "oh so you have one of those trucks when I see it in a parking lot I think to myself why on earth would anyone ever have something like that" (http://tapatalk.imageshack.com/v2/14/09/02/2aea117847720f840e44840d5a0b7345.jpg)
Title: Re: hannah's build thread
Post by: mr.mindless on September 03, 2014, 07:18:54 AM
Katie is awesome. Boss is laaaame :)


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: CJ on September 03, 2014, 09:06:23 AM
Haha, Love it!!!  8)
Title: Re: hannah's build thread
Post by: Harrison on September 03, 2014, 09:11:23 AM
I can't believe Cindy feels that way being a middle aged textile designer and all
Title: Re: hannah's build thread
Post by: JEEPWERX on September 03, 2014, 02:35:55 PM
Boss' Suck!
Looks good hanna.
Title: Re: hannah's build thread
Post by: Hannah on September 08, 2014, 02:41:51 PM
Got my recovery points on yesterday! Got two in the front and one in the rear under the bumper. When the bumper gets bad then we'll build a new one. All that's left before Rausch is bump stops and to secure driver seat since the bracket is broken, and make sure the back isn't rubbing since we only trimmed the front.

(http://tapatalk.imageshack.com/v2/14/09/08/cc012babb402f5af4787130c6ce92883.jpg)(http://tapatalk.imageshack.com/v2/14/09/08/0baaea0c567f338bd77d15d3d90555c7.jpg)(http://tapatalk.imageshack.com/v2/14/09/08/4e3d6a9541c37d19acb4466e97ba5170.jpg)(http://tapatalk.imageshack.com/v2/14/09/08/668deea0e156b5de4810dd273650d7d2.jpg)
Title: hannah's build thread
Post by: Harrison on September 28, 2014, 07:49:06 PM
Jeepie needs another 33" MTZ, tightened u bolts, maybe a new cross pin and another attempt at the rear locker. Then more rocks!!! Makes me miss my 32s/open diff days... A little. Simpler times
Title: Re: hannah's build thread
Post by: JEEPWERX on September 29, 2014, 08:14:44 AM
Good to hear it was a successful trip and still enjoyable.
Title: Re: hannah's build thread
Post by: Hannah on September 29, 2014, 08:17:26 AM
It was awesome! Great trip! I can't wait to go again! Just need to stockpile a few tires :)
Title: hannah's build thread
Post by: Hannah on January 28, 2015, 01:23:32 PM
Because it's a project driving my jeep anywhere, about 4ish miles from my house the leaves shifted and of course I don't have a high lift with me. So I drove home 4 miles going 10mph with the leaves grinding into the sidewall of my rear passenger tire. Smells like burnt tire. Everyone shoveling was staring at my loud driving.   (http://tapatalk.imageshack.com/v2/15/01/28/40d96104d4bf0a12f4ea07f420afbe9c.jpg)
Title: Re: hannah's build thread
Post by: Wingman on January 28, 2015, 07:52:46 PM
yikes!  :o
Title: Re: hannah's build thread
Post by: JEEPWERX on January 28, 2015, 08:08:26 PM
No fun hope the tire is ok
Title: Re: hannah's build thread
Post by: Hannah on January 28, 2015, 08:11:59 PM
I'm waiting I find some better tires anyway, haven't replaced the spare since the Rausch trip in the fall! I think that tire is still ok just a little worn, it'll be my new spare :) Harrys going to weld a little bracket thing to hold the leaves in place. At least it was near my house and not on the highway
Title: Re: hannah's build thread
Post by: Harrison on March 13, 2015, 04:51:35 PM
(http://tapatalk.imageshack.com/v2/15/03/13/c6055965e311d97ad1edeff817c14708.jpg)
Title: Re: hannah's build thread
Post by: dubt on March 13, 2015, 04:54:37 PM
those two look awful new
Title: Re: hannah's build thread
Post by: JEEPWERX on March 13, 2015, 05:26:51 PM
Nice nice
Title: Re: hannah's build thread
Post by: M4wdFab on March 13, 2015, 05:37:48 PM
more importantly what is this unit that are being transported in lol
Title: Re: hannah's build thread
Post by: dubt on March 13, 2015, 05:42:46 PM
That's the merc  right
Title: Re: hannah's build thread
Post by: Harrison on March 13, 2015, 05:47:59 PM
Yep. 300td wagon. Free fuel burner.

Just rear ended a lady. Gonna need rad support bent back and radiator. Not too bad but ugh.
Title: Re: hannah's build thread
Post by: Hannah on March 13, 2015, 06:08:52 PM
I can't believe I just spent more on the tires then the whole jeep. I'm very excited but maybe they're bad luck since Merc had an accident
Title: Re: hannah's build thread
Post by: Hannah on March 13, 2015, 06:09:27 PM
New tires means more wheeling this season!
Title: Re: hannah's build thread
Post by: Wingman on March 13, 2015, 06:13:23 PM
New tires are awesome!  8)
Title: hannah's build thread
Post by: Hannah on March 13, 2015, 06:35:32 PM
So I never updated a few weeks ago when the leaves shifted in the back. They ended up shifting because the U bolts were loose and wiggly, and on the rear passenger side the smallest leaf was broken in half, and the end of the second smallest leaf was also broken off. Not sure when that happened or why they were loose. Harry ended up torching a hole through the smallest leaf half and was able to put it back in even though it is half the size.

it also didn't want to start by turning the key all winter, so I've been starting it under the hood. Harry did some rewiring and fixed that.

Bringing all my tires in the morning to get mounted! I'll start looking for a good spare possibly, and if anyone knows of a spare snowflake wheel let me know!
Title: Re: hannah's build thread
Post by: jacel86 on March 13, 2015, 07:21:38 PM
33's?
Title: Re: hannah's build thread
Post by: Hannah on March 13, 2015, 07:26:59 PM
Yup new 33s
Title: Re: hannah's build thread
Post by: mr.mindless on March 14, 2015, 09:48:36 AM

Just rear ended a lady. Gonna need rad support bent back and radiator. Not too bad but ugh.

What'd you do that for?!


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: JEEPWERX on March 14, 2015, 10:25:25 AM
The car is cool. But not as cool as new tires.
Title: Re: hannah's build thread
Post by: Harrison on March 14, 2015, 09:08:36 PM


Just rear ended a lady. Gonna need rad support bent back and radiator. Not too bad but ugh.

What'd you do that for?!


Tapatalking in traffic

4 lanes of traffic in Hartford. Needed to change lanes. Looked down to mirror and back up and lady in front had stopped. Locked up front tires but still collided. I thought I was going to drive away until the radiator started leaking. Cop forced a non AAA tow but confirmed on the phone that AAA would reimburse. $132 ticket. Rad support and headlight area needs a little tweaking back and spare radiator car came with installed. Could have been much, much worse. Lady I hit, cop, tow truck driver and insurance company were all great. Hopefully I just pay the ticket and move on.

Back on topic. No test drive today due to non operational wipers. Pulled assembly and found motor warm. Disassembled and found small magnet fragment inside. Upon cleaning the magnet became unattached. Almost wanted to work but no luck. New one procured. Supposed to be sunny tomorrow so we can get some nice shots of it :)
Title: Re: hannah's build thread
Post by: mr.mindless on March 15, 2015, 12:32:51 AM
Shitty. Glad it was as good as it was.


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: JEEPWERX on March 15, 2015, 09:08:30 AM
Yes happy it wasn't worse.
Spare radiator is a bonus.
Title: Re: hannah's build thread
Post by: Harrison on March 15, 2015, 06:07:21 PM
Bombed through some snow banks today. They dig pretty good!

(http://tapatalk.imageshack.com/v2/15/03/15/c8dc1529c5aace4ad5a95a585d569f06.jpg)
Title: Re: hannah's build thread
Post by: JEEPWERX on March 15, 2015, 08:46:17 PM
Nice photo.
Did you find any sea glass on the beach today?
Title: Re: hannah's build thread
Post by: Hannah on March 15, 2015, 08:48:25 PM

Nice photo.
Did you find any sea glass on the beach today?

I did!! (http://tapatalk.imageshack.com/v2/15/03/15/45a3aa63dbb08727e5198da343b3c7dc.jpg)
Title: Re: hannah's build thread
Post by: JEEPWERX on March 15, 2015, 09:01:15 PM
Wow. Blue ones are awesome.  Nice job
Title: Re: hannah's build thread
Post by: Hannah on May 02, 2015, 03:36:59 PM
Shiny new gas tank skid plate from Skid Row is all installed, bought on a whim this week. Tomorrow we are converting my A/C to OBA. (http://images.tapatalk-cdn.com/15/05/02/e1a2db8462dd79644065a9ac2026928a.jpg) can't wait to go wheeling again!
Title: Re: hannah's build thread
Post by: JEEPWERX on May 02, 2015, 06:06:56 PM
Very shiny
Title: Re: hannah's build thread
Post by: dubt on May 02, 2015, 08:19:37 PM
Nice
Title: Re: hannah's build thread
Post by: Harrison on May 18, 2015, 10:33:00 PM
(http://images.tapatalk-cdn.com/15/05/18/268b9528c7500aed38d67461d701b5b0.jpg)

SYE done. Ready for Rausch this weekend!
Title: Re: hannah's build thread
Post by: Hannah on May 18, 2015, 10:35:53 PM
Thanks Harr!! Can't wait :-D
Title: Re: hannah's build thread
Post by: JEEPWERX on May 19, 2015, 08:13:01 AM
Bling
Title: Re: hannah's build thread
Post by: Wingman on May 19, 2015, 09:25:45 AM
Is that a hack & tap or something similar?  Looks different that what I'm used to seeing...
Title: Re: hannah's build thread
Post by: mr.mindless on May 19, 2015, 09:36:57 AM
With the bolt holding the yoke on, I'm pretty certain it's a hack & tap. And now I know what that means! :)
Title: Re: hannah's build thread
Post by: Hannah on May 19, 2015, 09:38:48 AM
It's a hack & tap, the stock driveshaft was bottoming out so we got these parts and Harry's picking up a front drive shaft to stick in there. Headed to Rausch this weekend to see how the new tires do!
Title: Re: hannah's build thread
Post by: Wingman on May 19, 2015, 09:51:41 AM
 8)
Title: Re: hannah's build thread
Post by: Harrison on May 19, 2015, 10:45:43 AM
Since we did the lift and 8.25 swap at the same time, the longer D35 driveshaft was a good fit, maybe a little on the long side. Now that the rear has settled, it's definitely too long.

Hack'n'tap is the only option for a 242. Older cases have the oil seal around the slip yoke. Had to also get the replacement seal housing for hers which is that red piece.
Title: Re: hannah's build thread
Post by: Hannah on September 15, 2015, 11:39:02 PM
Been awhile, Jeep needs some much needed love! Since I've been busy moving to NY recently, but really want to wheel this fall for the women's day wheeling event at Rausch in October, Harry's helping me out. Tonight he replaced the stock control arms with some beefier arms we got used. Dented the arms pretty bad last time wheeling so it was good to finally do this. My next few weekend plans are to help make rocker panels and weld on stiffeners to the unibody before it gets worse. Since last wheeling trip my door is a little off and rain leaks in just a little bit.  :o Going to try the locker in the rear with a new cross pin this time. Crossing our fingers this will fix it's issues!
(http://)
Title: Re: hannah's build thread
Post by: mr.mindless on September 16, 2015, 09:36:38 AM
Jeepie will look great on the streets of Brooklyn!! :)


If you happen to need trash chute or boiler repair work down there I’ve got a guy for that.

Also, L&B’s Pizza. Upside down and AMAZING.



Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Hannah on October 05, 2015, 01:32:03 AM
Productive weekend! First, took the t-case skid plate and cross member off, used the grinder and got all the black coating off the unibody rails, and got the stiffeners welded in. Cut out end caps and welded them to the box tube ends, then ground them smooth. I finally got to weld for the first time, I was super excited  :D Cut out the old rockers and Harry and I fit the new ones in and he tacked them all. There's a spot we had to cut out that was crushed and rusty so we'll have to fill it in later. After I left Harry's tonight, he welded more of the rocker panels, until he ran out of oxygen. While I'm at work this week he'll prime the stiffeners and I got some flat metallic charcoal spray paint for the rocker panels to match the flares and door panels.  Next up... lockers  ;D
Title: Re: hannah's build thread
Post by: Hannah on October 05, 2015, 01:36:11 AM
more pictures
Title: Re: hannah's build thread
Post by: JEEPWERX on October 05, 2015, 07:57:25 AM
Looking Great Hanna!
Awesome to see you with a helmet on!  Those sliders look nice!

Sent from my SM-N910V using Tapatalk

Title: Re: hannah's build thread
Post by: CJ on October 05, 2015, 09:25:33 AM
Wohoo! Jeepie is getting beefy!

Can't wait to go wheeling together!!
Title: Re: hannah's build thread
Post by: Harrison on October 15, 2015, 05:13:51 PM
Reattempting Aussie 8.25 install with new cross pin and thicker thrust washers. That better do it!
Title: Re: hannah's build thread
Post by: CJ on October 15, 2015, 07:14:42 PM
what was the center gap before?
Title: Re: hannah's build thread
Post by: Harrison on October 15, 2015, 07:18:26 PM
.173
Title: Re: hannah's build thread
Post by: CJ on October 15, 2015, 07:25:56 PM
That's OK. You can go up to .180 in a gray area... but with her tire size I wouldn't be worried at .173.
Title: Re: hannah's build thread
Post by: Harrison on October 15, 2015, 07:29:42 PM
Was popping on road before and took it out. So got new crosspin and an assortment of thrust washers of various thicknesses to try to tighten it up a little. Previous owner experienced popping and would unlock sometimes on the trail. Dan and I inspected and teeth are a little worn on one side but doesn't look like it should be enough to cause an issue.
Title: Re: hannah's build thread
Post by: CJ on October 15, 2015, 08:46:38 PM
Cross pin is a very good place to start. Slipping can sometimes be caused by a bent axle shaft or tube. Take a look when you have some time. You can send me pics of the teeth and I will let you know what I think. If you are still having issues, I have a C8.25 scratch and dent she can have. Some of our older 8.25 Australian units had a bad couple batches that were replaced under a warranty recall. Do you know if her locker says 'made in USA?'
Title: Re: hannah's build thread
Post by: Harrison on October 15, 2015, 08:50:55 PM
This locker is at least a couple years old so I'm guessing it is an Australian unit. I will get some pictures.
Title: Re: hannah's build thread
Post by: JEEPWERX on October 16, 2015, 08:26:52 AM
I would demand stickers for all this hassle from Customer Service.
What a pain!

Sent from my SM-N910V using Tapatalk

Title: Re: hannah's build thread
Post by: Hannah on October 16, 2015, 08:30:22 AM
Busy weekend coming up!
Title: Re: hannah's build thread
Post by: Hannah on October 17, 2015, 06:46:36 PM
Got front and rear Aussies installed today, both seem to be working. Thanks Cora for hooking a girl up! Also got a new Solid cover on in the front, thanks to Harry :) Got my rocker panels and stiffeners painted too. All that's left is to put the t-case skid back on tomorrow, needs to be straightened out a bit first.  Almost ready for Womens's Wheeling at Rausch next weekend!!(http://images.tapatalk-cdn.com/15/10/17/d3cea0ff9cdc880b7d2dfc632fca72e2.jpg)(http://images.tapatalk-cdn.com/15/10/17/80097755f11c41e7085bf24c713b2138.jpg)(http://images.tapatalk-cdn.com/15/10/17/dbcd8046e306ffa72ba30498220feca8.jpg)(http://images.tapatalk-cdn.com/15/10/17/315dce81f60613590afbf1b341e8debc.jpg)(http://images.tapatalk-cdn.com/15/10/17/7e8277ac867406774011bebc2de86061.jpg)
Title: Re: hannah's build thread
Post by: JEEPWERX on October 17, 2015, 07:44:12 PM
Time for some wheeling!

Sent from my SM-N910V using Tapatalk

Title: Re: hannah's build thread
Post by: jacel861 on October 17, 2015, 09:04:38 PM
Looking good!
Title: Re: hannah's build thread
Post by: mr.mindless on October 17, 2015, 11:06:34 PM
Awesome!!!


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Hannah on October 25, 2015, 08:15:50 PM
(http://images.tapatalk-cdn.com/15/10/25/8f185e00e9092cc6857fda54317ec892.jpg)

Oops!
Title: Re: hannah's build thread
Post by: Harrison on October 25, 2015, 10:51:42 PM
How sweet is your rear window?
Title: Re: hannah's build thread
Post by: etk300ex on October 26, 2015, 03:05:17 PM
defiantly a sweet window!
Title: Re: hannah's build thread
Post by: JEEPWERX on October 26, 2015, 04:34:20 PM
Nice going Hanna!

Sent from my SM-N910V using Tapatalk

Title: Re: hannah's build thread
Post by: Hannah on October 31, 2015, 03:07:36 PM
(http://images.tapatalk-cdn.com/15/10/31/dc7e80ddf522cd0eece04372fb07ebb9.jpg)

Fixed the rear window, good thing there are spare parts all over the garage!
Title: Re: hannah's build thread
Post by: Hannah on November 25, 2015, 07:55:55 PM
Thanks Cora for the pictures and feature in the latest JP Freek Adventure magazine, pages 56 and 68-73! Women's Wheeling day was a blast! http://currentissue.jpfreek.com/publication/index.php?m=16482&l=1#%7B%22issue_id%22:282532,%22page%22:1%7D
Title: Re: hannah's build thread
Post by: Wingman on November 25, 2015, 08:18:21 PM
Great write-up and pics!
Title: hannah's build thread
Post by: Hannah on April 23, 2016, 11:35:24 PM
Decided last minute last night that with a free day today we'd finally get started on my front bumper build. Got some steel this morning and got pretty far with it today. Making brackets wasn't too bad, and I got to practice my welding skills which got better by the end. Tomorrow we will weld in the side pieces and start grinding them all smooth.

 (http://uploads.tapatalk-cdn.com/20160424/5ed685a10ab67a4d6012a4099ef353fb.jpg)

(http://uploads.tapatalk-cdn.com/20160424/be3568f45582d871c033ef65d33120a5.jpg)

(http://uploads.tapatalk-cdn.com/20160424/afd405cd53c8dfc665644089a5769244.jpg)

(http://uploads.tapatalk-cdn.com/20160424/c40323bbfe0873f67df996584ac72f08.jpg)
Title: Re: hannah's build thread
Post by: Hannah on April 25, 2016, 09:13:14 AM
Yesterday I got the side pieces of the bumper tacked on and welded caps in the ends. Trimmed the recovery points. Smoothed out all the welds so far. Then I plasma cut some pieces that will double up the recovery point, and wedges for underneath strength. First time Harry's let me plasma cut, and it's the greatest thing! I never want to use cut off wheels again! 

(http://uploads.tapatalk-cdn.com/20160425/c7f219249b7b6447f8ef3baaef9046f7.jpg)

(http://uploads.tapatalk-cdn.com/20160425/dd4112dc0006eceb1349d0d8aa920c32.jpg)

(http://uploads.tapatalk-cdn.com/20160425/379c7c060ac1c8a3d5fb84bb497e1c94.jpg)

(http://uploads.tapatalk-cdn.com/20160425/b8bf09ac3ae8baaf93359c97da2a4dcb.jpg)

(http://uploads.tapatalk-cdn.com/20160425/64e45870b8c33d3b985b5a1ff585a10f.jpg)
Title: Re: hannah's build thread
Post by: CJ on April 25, 2016, 09:33:38 AM
Looks awesome Hannah!!!

Plasma cutters are the best  8)
Title: Re: hannah's build thread
Post by: Hannah on April 25, 2016, 09:38:20 AM
Thanks Cora! I really like how it's coming out so far. Simple and keeps the front still looking clean and untouched. Harry thinks I'm ready for the welds that won't be ground down so hopefully that will go ok next!  Plasma is the best!! I told Harry I'll plasma all his stuff for him
Title: Re: hannah's build thread
Post by: Wingman on April 25, 2016, 10:16:28 AM
One of my favorite sayings:

Welding Grinding god!
Title: Re: hannah's build thread
Post by: Hannah on May 30, 2016, 10:30:37 PM
Coming along! Welded up the bumper today. I think I'm improving :) Just need to do some grinding, painting, and cut holes in the tow points.

(http://uploads.tapatalk-cdn.com/20160531/e48e9235d3a6242668668ff914dccb16.jpg)

(http://uploads.tapatalk-cdn.com/20160531/597b015b625c58d5758675d9f0131fb9.jpg)
Title: Re: hannah's build thread
Post by: Wingman on May 31, 2016, 09:43:24 AM
Nice welds!
Title: Re: hannah's build thread
Post by: Harrison on June 14, 2016, 12:05:56 PM
So, 3 weeks from motor order date and my 1.5 week lead time motor has not shipped. Motor is built aside from cam. Two, yes two cams have shown up chipped or broken. So driving this sweet ride 270 miles to RC is looking like the plan if we want to wheel July 4th weekend.

Coming up with a prep checklist

-Accessory squeak, guessing either alt or idler
-Steering box leaked from column input when let droop during bumper removal, self healed. ?? investigate
-Dim headlights, investigate. Maybe add some aux lighting
-Starts hard, consider ignition tune up
-Perform Dan's driveway alignment method using chalk or something, he swears by it but I need to be educated
-Gas leaks from top of tank when topped off, safety issue worth dealing with before trip?

-Check ball joints, wheel bearings, tie rod ends, wheel spacers
-Check and top all fluids
-Check and tighten all suspension connections
-Check brakes

Battery, belt, radiator are all new, cooled well on last highway trip. Runs good, has been reliable since we've had it, though has probably only had 3000 miles put on it.

I forgot about the gas leak until I started making this list, bah. Drips from corner of skid when topped all the way off, appears to be coming from the top of the tank. I suspect there is some slight rotting up there and the skidplate pushed the tank up into the floor a bit.

Reasonable amount to get done in two weeks I think, and all things that need to be checked and dealt with anyway. But leaves the potential for several hundred dollars to be spent on a budget wheeler inside a short period of time.
Title: Re: hannah's build thread
Post by: M4wdFab on June 14, 2016, 03:51:19 PM
so set the tow with a tape measure and fill tank to 3/4 is what i read

Title: Re: hannah's build thread
Post by: mr.mindless on June 14, 2016, 03:55:53 PM
*toe

ditto!
Title: Re: hannah's build thread
Post by: etk300ex on June 14, 2016, 03:59:51 PM
lol
Title: Re: hannah's build thread
Post by: Hannah on June 14, 2016, 04:05:21 PM
Needs MA safety inspection too, or just go with it expired and run risk of a fine if pulled over
Title: Re: hannah's build thread
Post by: Harrison on June 14, 2016, 10:17:08 PM
I think it's going down and back on expired sticker

Box isn't leaking
Howl is just idler
Front end feels tight

Gonna drop tank and replace breathers if that's what's leaking, or whole tank if needed. Tanks been out before so shouldn't be too bad.

Title: Re: hannah's build thread
Post by: Hannah on June 18, 2016, 03:20:06 PM
Gas leak is fixed. Problem #1 for Rausch prep.

(http://uploads.tapatalk-cdn.com/20160618/3579739abd3b710b4dccbf3f5c8a900a.jpg)

(http://uploads.tapatalk-cdn.com/20160618/3aa0cd22412d9a68084e79b6855b585c.jpg)
Title: Re: hannah's build thread
Post by: Hannah on June 18, 2016, 08:57:12 PM
Today: Gas tank replaced, idler pulley no longer squeezing, lights replaced, alignment done, front bumper all smoothed and painted, drying now.

Tomorrow: Tune up, replace broken wheel stud, attach bumper
Title: Re: hannah's build thread
Post by: Harrison on June 19, 2016, 02:40:21 PM
Bumper came out great! Tune up now and test drive!

(http://uploads.tapatalk-cdn.com/20160619/2b56de84b90b7c4745ca64db8b1e14e6.jpg)
Title: Re: hannah's build thread
Post by: Harrison on June 19, 2016, 08:28:23 PM
30 mile test drive on backroad and highway yielded acceptable results. Didn't wander too bad, power and rpms were fine in 3rd gear lockout, no noises or vibes.

Ready for a 600 mile round trip with two days of wheeling in the middle! Fine, but I am guessing we will be ready for a truck and trailer after this trip.
Title: Re: hannah's build thread
Post by: Hannah on June 19, 2016, 09:41:36 PM
Ready to go!!

(http://uploads.tapatalk-cdn.com/20160620/59af6efbde9e14dfb3dcf714643e5af2.jpg)

(http://uploads.tapatalk-cdn.com/20160620/e3af42ec8ae215e8100a274ad6339ecd.jpg)
Title: Re: hannah's build thread
Post by: rejeep on June 19, 2016, 09:47:06 PM
Looks real nice
Title: Re: hannah's build thread
Post by: mr.mindless on June 20, 2016, 08:51:14 AM
Love it!!


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Hannah on June 20, 2016, 08:54:04 AM
Thanks guys!
Title: Re: hannah's build thread
Post by: mr.mindless on July 03, 2016, 01:00:59 PM
This thing does work!


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Harrison on July 04, 2016, 03:13:28 PM
We have arrived home safe and sound from our 2016 4th of July UA experience.

Pretty consistent shake and bake now at all highway speeds. Rear brakes and hard start need dealing with before too much more time but not bad for what it did on the trails and approaching 205k.

Ready to have truck back for next trip but we had fun and glad we did it.
Title: Re: hannah's build thread
Post by: mr.mindless on July 04, 2016, 04:11:28 PM
It got beat on pretty good for driven to the trails. I wouldn't be surprised if the shake n bake is tire balance if they're not dynamic. Spin on wheels or some lost weights depending on method.

Lil jeepie did damn good!


Tapatalking in traffic
Title: Re: hannah's build thread
Post by: Hannah on July 04, 2016, 04:21:01 PM
Thanks! Had lots of fun. Had my doubts but we made it!

Definitely lost some tire weights, we will check it out next free weekend.
Title: hannah's build thread
Post by: Hannah on October 07, 2016, 04:35:21 PM
Forgot to update a few weeks ago... after jeepie sitting for weeks and weeks and weeks Harry and I finally had a chance to look it over after it's voyage to Rausch earlier this summer. The issue of starting really hard and slowly got worse after that trip. We replaced the fuel pump and fuel filter. Seems to be starting a little bit better. After hardly having breaks after last trip we replaced the master cylinder which led to the discovery of a rusty bleeder and had to replace a caliper. It was a long weekend of Harry working on his truck and instructing me through the steps, helping only when I needed more muscle, and me being grumpy about working on a hot weekend a few weeks ago, jeepies all fixed up and we're all ready and signed up for black trails for women's wheeling at Rausch later this month. Can't wait!


Sent from my iPhone using Tapatalk
Title: Re: hannah's build thread
Post by: mr.mindless on October 07, 2016, 06:05:42 PM
Awesome!


Sent from my iPhone using Tapatalk
Title: Re: hannah's build thread
Post by: rejeep on October 07, 2016, 06:10:09 PM
Cooler weather is incentive enough to get garage work done... !!!
Title: Re: hannah's build thread
Post by: Hannah on October 22, 2016, 08:13:58 PM
Great day at women's wheeling. Rained hard last night into the morning, leaving it slippery for most of the morning. Had a small group of four today, a d60 jk, a buggy, and Mollie with an equivalent xj to mine.

Got a bit sketched out on the Walk in the Park hill climb, sliding sideways, got a winch tug to help me out and then made it with slack the whole time. Next time...
Did trail 20, always a favorite, while the rest of the group did trail 13 along rock creek I ventured in and had the best time. First time in rock creek and cruises the whole way to the cut through at the end of 13. My new favorite Rausch trail! Then we went to Yellow Jacket, the d60 broke a shaft on their way up, the xj's cruised up. Met up with Mark Wing, did trail 6 behind the office. Fun and challenging trail, getting better every time I wheel. While heading up the end climb my transfer case popped out of 4 low, which happens earlier n the day but didn't think anything over it. Remembers this happens once last year. It continued to happen more frequently on our way out of the park. Done for the weekend, will check it out in a few weekends.

(http://uploads.tapatalk-cdn.com/20161023/2325430f53f0d8dc4b7cdd5e99565b59.jpg)

(http://uploads.tapatalk-cdn.com/20161023/06035ef537b1bdcc128b81248332bbf4.jpg)
Title: Re: hannah's build thread
Post by: rejeep on October 23, 2016, 07:37:00 AM
I love good sheetmetal on the rocks...

Means you care and can drive  ;)
Title: hannah's build thread
Post by: Harrison on December 18, 2016, 06:36:42 PM
Got the 242 out and disassembled today.

As suspected, pads on both forks brittle and strewn throughout inside of case. Fork for planetary engagement is worn enough it will need to be replaced. Main symptom was inability to stay in 4 low, makes sense.

(http://uploads.tapatalk-cdn.com/20161218/a4bcd6cc10109e64c38e69b26cf755a1.jpg)

Also found this retaining washer really beat up and made getting the output shaft out very difficult. This appears to bottom out near the needle bearing inside the planetary housing. When I did the hack'n'tap, I noticed there was probably 1/8-1/4" in/out play on the output shaft. I am guessing this is the reason for the beat up washer but I don't understand what should keep the shaft from doing that. I'm sure it got worse with the fixed yoke. Maybe I don't care, unless it somehow exacerbated the shift fork issue. Anyone have any insight?

(http://uploads.tapatalk-cdn.com/20161218/896e6ca0c5e16da7160c00ffbd3e49a0.jpg)
Title: Re: hannah's build thread
Post by: rejeep on December 18, 2016, 06:58:11 PM
was the shifter linkage properly aligned?

IIRC.. parts mounted to the case, transmission, and unibody... lots of tweakable there and fully not engaged forks will be what you have found...
Title: Re: hannah's build thread
Post by: Harrison on December 18, 2016, 07:05:46 PM
Popped linkage off t case in Rausch parking lot and ensured the paddle was in low. Issue remained
Title: Re: hannah's build thread
Post by: Hannah on January 22, 2017, 10:19:02 PM
Weekend update:
T-case rebuild- Replaced beat up washer, welded and ground down a new pad on the old fork, reassembled t-case and installed back in.
Built a new crossmember since the old/original one is super beat up. Will finish installing it next weekend.
Will get t-case skid straightened back out and put back in, then hopefully give it a go and crossing fingers all will be fixed.

(https://uploads.tapatalk-cdn.com/20170123/65f64bdfb3a37a1eca8d7b8a26139101.jpg)

(https://uploads.tapatalk-cdn.com/20170123/0468d5d367f8ce04dfe472ae079b12da.jpg)

(https://uploads.tapatalk-cdn.com/20170123/abeceeda0df9db557430271eee2fc3f9.jpg)

(https://uploads.tapatalk-cdn.com/20170123/05f3c3f3904f1081f1dce2bd668b495e.jpg)
Title: Re: hannah's build thread
Post by: CJ on January 23, 2017, 08:21:28 AM
Awesome!!!  8)
Title: Re: hannah's build thread
Post by: mr.mindless on January 23, 2017, 09:20:55 AM
like a boss!
Title: Re: hannah's build thread
Post by: Harrison on January 23, 2017, 11:02:10 PM
I helped with design/layout, I drilled the holes, and lifted it into place under the Jeep. The rest was eagerly tackled by my better half
Title: Re: hannah's build thread
Post by: Hannah on January 29, 2017, 09:10:47 PM
Installed the finished crossmember and t-case skid plate. Test drive around the yard and seems to be working. Keeping fingers crossed for next wheeling trip.

(https://uploads.tapatalk-cdn.com/20170130/68a940932739ff7d30b622a9a6574005.jpg)
Title: Re: hannah's build thread
Post by: Hannah on July 05, 2017, 11:28:13 AM
Spent 4th of July working on my rear bumper. Repurposed Harry's old bumper to fit mine... between straightening it out, filling cracks, and grinding old paint off, it would have been faster building a new one lights aren't hooked up yet, since we weren't planning on making it this weekend.
Trailer space opened up for this weekend at Rausch so both jeeps are heading down. Didn't want to wheel again without this upgrade so Monday PM we decided to get it done!
Proper recovery points now will make this weekend all the more fun.

(https://uploads.tapatalk-cdn.com/20170705/806250e92b8b1508604aef888a67fb14.jpg)

(https://uploads.tapatalk-cdn.com/20170705/f7569e15a70319c24f4fe7502f47950c.jpg)

(https://uploads.tapatalk-cdn.com/20170705/83e84eb9cdf96403d9ebb7c0d9f32373.jpg)
Title: Re: hannah's build thread
Post by: mr.mindless on July 05, 2017, 12:19:33 PM
nice work!
Title: Re: hannah's build thread
Post by: Wingman on July 05, 2017, 04:49:48 PM
Recycling!
Title: Re: hannah's build thread
Post by: Hannah on July 05, 2017, 05:30:02 PM
Sometimes recycling is a pain in the butt, but we made it work.

Thanks! Improvements little by little


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Title: Re: hannah's build thread
Post by: etk300ex on July 06, 2017, 01:20:33 PM
Looks good!


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