M4wd&Fabrications

Projects place => Projects Section => Topic started by: Ryan on October 02, 2014, 07:23:08 PM

Title: Bro Lightning #024
Post by: Ryan on October 02, 2014, 07:23:08 PM
It an official project now.

1996 Ranger
4cyl
5-speed
Not too rusty

The goal of this is to make it a reliable fast Brolite. Its going to get pretty much everything replaced or checked. PS pump is a little noisy, it has a new alternator.
Title: Re: Bro Lightning #024
Post by: Ryan on October 02, 2014, 07:23:52 PM
Stripping has started.

Title: Re: Bro Lightning #024
Post by: tony on October 02, 2014, 08:49:10 PM
If you need a hand let me know
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 02, 2014, 10:34:52 PM
Wow I expected it to be worse. Is it from NY?
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 03, 2014, 08:26:50 AM
my goal would be to get it plated and inspected while its a truck,  Bro-light Ultimate adventure!
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 08:42:09 AM
Its from Mount Morris, not sure where it was before that.

Its not too bad, bumper bolts came out easily, looks to have had some brake lines replaced, exhaust is rotted out, not too much rust on the cab, so far one of the cab mounts on the frame is rusted out, I will get further into it this weekend.

I power washed the inside of this thing, it was pretty dirty.
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 03, 2014, 08:58:23 AM

reliable

You could be breaking new ground!!


I'm with sMike. I want mine to have a plate too. All racecars should have plates. For ice cream runs, and ultimate adventuring.


Tapatalking in traffic
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 09:19:32 AM
Be hard to have it plated without a windshield.
Title: Re: Bro Lightning #024
Post by: etk300ex on October 03, 2014, 09:20:21 AM
nor will it be a bimmer lol
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 03, 2014, 10:05:48 AM
id make a piece that snaps on or something
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 10:17:42 AM
Dual purpose rigs dont win races, or come in second, or third, maybe second form last if someone breaks...  ;D
Title: Re: Bro Lightning #024
Post by: rejeep on October 03, 2014, 10:19:08 AM
stocked up on POS ford parts FYI
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 03, 2014, 10:22:16 AM
arie, do you have any 500$ ranger units?
Title: Re: Bro Lightning #024
Post by: rejeep on October 03, 2014, 10:46:46 AM
not in those years...
checked yesterday.
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 03, 2014, 11:47:38 AM
I can't find any 500 rangers anywhere. Especially in PA. not to mention they are mostly 4x4. Found more 2wd here in roch.
I've got some guys on the lookout so hopefully something turns up. James at farmington is gonna hate us. Maybe he will just build a bro lite shelf.
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 03, 2014, 11:48:54 AM
keep an eye out for me to, ill do one.  we mine as well just do all the cages the same time lol
Title: Re: Bro Lightning #024
Post by: carchameleon on October 03, 2014, 12:43:55 PM
sounds like fun
stupid school...
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 03, 2014, 01:24:47 PM
Yea I agree
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 01:27:20 PM
Stop hijacking my build thread.  >:(
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 01:33:05 PM
Title says this guy weighed 2988 lbs, I bet I can get it to 2600  race weight.
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 03:45:23 PM
Interior stripping has started.

Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 03:46:22 PM
Here is a shot of the 112hp powerhouse. 8 sparkplugs for increased power.

Title: Re: Bro Lightning #024
Post by: M4wdFab on October 03, 2014, 03:53:17 PM
that looks really clean for a 97 thing
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 03:55:23 PM
Yea, its really surprising for only $900 delivered, I was expecting a rotten junker.

Cage going in next week?  8)
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 03, 2014, 04:02:59 PM
sure if i can walk by then.  having issues today
Title: Re: Bro Lightning #024
Post by: Ryan on October 03, 2014, 09:27:00 PM
No Windows.

Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 03, 2014, 11:25:35 PM
Dam you've been busy
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 04, 2014, 10:45:17 AM
Can't believe how clean that thing looks.
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 04, 2014, 01:06:01 PM
http://www.rc4x4.org/rcforum/index.php?topic=22479
Seats


http://www.rc4x4.org/rcforum/index.php?topic=22481
Fuel cell
Title: Re: Bro Lightning #024
Post by: Ryan on October 04, 2014, 02:09:44 PM
Progress.
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 04, 2014, 03:55:37 PM
The 10 gal cell is sold.
Link to seats won't work.
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 04, 2014, 05:32:53 PM
seat link is good. weirds.

[quoteHey guys I have a Brand New Set of Baja Ultra SS seats I need to sell as the customer that I ordered them for backed out the minute we unwrapped them . So I need to sell them asap  I am asking 450.00 which is exactly what I have in them

Randy Wood
Adventurous 4x4
301-791-6869[/quote]
Title: Re: Bro Lightning #024
Post by: Ryan on October 05, 2014, 12:46:00 PM
Almost ready for the cage.

Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 02:01:23 PM
Its a bit larger than expected. 
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 02:11:20 PM
It does have supply, vent, return in it.
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 02:11:49 PM
22 gal
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 07, 2014, 02:12:39 PM
that's a LOT of gas for a 4 banger!

I'm thinking 10-12 would be fine....
Title: Re: Bro Lightning #024
Post by: etk300ex on October 07, 2014, 02:13:40 PM
why so big?
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 02:20:14 PM
Jumped the gun. I had a couple adult beverages in me when I ordered.

Yea. 10-12 is good.

Anyone want to buy a sweet fuel cell?
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 02:21:12 PM
Finding cheaper small race cells with steel enclosed is tough.
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 07, 2014, 02:30:36 PM
summit has any size


what is the ID of the ranger frame?
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 02:50:07 PM
26.5"
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 03:12:39 PM
This is a good size, but the vent and supply are stupid. Need to add a return too, dumb.

http://www.summitracing.com/parts/sum-290115/overview/
Title: Re: Bro Lightning #024
Post by: Harrison on October 07, 2014, 03:14:01 PM
You're gonna be done too soon... I thought this was supposed to be a winter project??
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 03:24:03 PM
I got plenty to do. Im slow.


This is the one I need. Still no return hole.
http://www.jegs.com/i/JEGS+Performance+Products/555/15510/10002/-1

Title: Re: Bro Lightning #024
Post by: M4wdFab on October 07, 2014, 03:25:12 PM
the bulk head fittings are 10$
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 03:25:39 PM
I should keep the big one for Lemons or Chump car? Whos in for that nonsense?
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 07, 2014, 03:26:31 PM
I got this

http://www.summitracing.com/parts/sum-220682

and this

http://www.summitracing.com/parts/sum-290112


also trying this seat

http://www.summitracing.com/parts/sca-80-1620-51

these harneses

http://www.summitracing.com/parts/poa-a115230
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 03:39:12 PM
16 gal for $94

http://www.jegs.com/i/RCI/821/6116A/10002/-1
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 03:51:24 PM
Those Pro Armour harness are not SFI approved. Not sure the rules on that, most racing need SFI approved belts...
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 07, 2014, 04:06:10 PM
16 gal for $94

http://www.jegs.com/i/RCI/821/6116A/10002/-1

Shell only.


Ya i saw that about not sfi and didnt get them
Title: Re: Bro Lightning #024
Post by: Ryan on October 07, 2014, 04:09:32 PM
Did not see shell only, good catch.

This thing is coming up on Thursday night. It ok to stay there until Wednesday the 22nd?

Title: Re: Bro Lightning #024
Post by: luvmyxj on October 07, 2014, 05:21:09 PM
found my seat even cheaper
http://www.carparts.com/details/Garage_Pro/Seat/GAPC98604yellow.html

this option too
http://www.jeepswag.com/empi/buy2/

why not a rjs harness only $70
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 07, 2014, 06:12:57 PM
ya thats fine ryan
Title: Re: Bro Lightning #024
Post by: Ryan on October 08, 2014, 10:03:29 PM
Cell mount started. Welding and fabricating is hard.
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 10, 2014, 01:24:23 AM
got some rocker / slider / cage supports in
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 14, 2014, 11:16:35 PM
hooopp hooop
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 18, 2014, 01:05:51 AM
bunch more tube thrown at this thing tonight,  should be finished tomorrow or sunday night. 
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 18, 2014, 09:32:02 AM
I was gonna come grab tube but not in the rain.
Sunday?
Let me know what I owe. So i can grab cashola
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 19, 2014, 01:00:01 AM
running to buffalo in the morning, have to pick up some wheels on the way home, should be back by 3 tomorrow.  have to deliver a CJ5 back.


should be working in the shop by 4

400 bones
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 19, 2014, 01:00:52 AM
most of the tube work done, need to mount the seat and harness'
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 19, 2014, 09:45:36 AM
Ok
I'll let you know.
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 20, 2014, 01:10:29 AM
got a seat mounted and some harness tabs in


looking pretty good. 
Title: Re: Bro Lightning #024
Post by: Ryan on October 20, 2014, 06:21:50 AM
Looking good.

I'm still in airports for another few hours. I can come up Wednesday to see if I fit. I'm gonna be answering emails and customer calls for a couple days. Going away for a week sure does make a lot of work for myself.

Always good times in China. The flights are stupid long but other than that I love it.
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 20, 2014, 07:23:52 AM
Nice.
I was noticing how your engine hoops enter the firewall. Seems like a better design than moving the ECM to stay parallel with frame rails.
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 20, 2014, 09:32:54 AM
Wednesday is good, or any time this week. 

I beat the floor down with BFH to make as much room for the seat.   the truck Frame gets in the way. 

its comfortable for me, so it should be tolerable for you haha




We talked about different ways to support  the front shock hoops.  seemed better to support them to the pillars.   Its kinda hard to make good structural nodes with a body in the way, but a couple gussets i think it was be a nice strong stiff car. 

I opted to support the cage of well support side bars.  just to hard to get to the narrow frame.
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 23, 2014, 09:40:01 AM
small cell mounted
tall guy adjustments made

big cell mounts / some rear shock supports, should be ready to pick up soon.  ill be done tonight
Title: Re: Bro Lightning #024
Post by: Ryan on October 23, 2014, 03:23:37 PM
Let me know when you are done with it.

If you are done tonight I can grab it tomorrow during the day. Leave it outside or meet me there?
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 23, 2014, 03:28:35 PM
ok ill let you know. 

busy day tomorrow at work, so probably leave it for you.  i can put it in the kitchen hauler
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 24, 2014, 01:08:26 AM
loaded in the kitchen hauler

big cell mounts done

rear shock support tubes

threw in some extra tube scraps if you need them

have fun.  mine should be ready for test next weekend.
Title: Re: Bro Lightning #024
Post by: Ryan on October 24, 2014, 09:59:12 AM
Rolling heavy.

I need a new tow vehicle. (http://tapatalk.imageshack.com/v2/14/10/24/fc71da92802dabb81f5d0b34e6a3e1b3.jpg)
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 24, 2014, 10:02:33 AM
Dakota will tow a Bro Lite all day long!
Title: Re: Bro Lightning #024
Post by: Ryan on October 24, 2014, 10:32:57 AM
Power is not the issue, its got that and the single mpg towing to prove it.

Suspension is not good, feels like the trailer could throw the truck around at any point.
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 24, 2014, 10:59:53 AM
surprising, mine towed pretty stable, and I had her loaded up GOOD a few times. Only time I felt that way was towing another Dakota. That was pushing it...

I have some sweet helper springs that might fit it. They were on my 98 and kinda felt like a rear swaybar...
http://www.activesuspension.com/

I've been meaning to see if they'd fit the Eagle but haven't gotten to it. If they'll fit they're yours if interested.
Title: Re: Bro Lightning #024
Post by: Ryan on October 30, 2014, 02:13:58 PM
Shocks have shipped, hope they dont loose all their oil on the way.
Title: Re: Bro Lightning #024
Post by: Ryan on October 30, 2014, 09:45:39 PM
Steering upgraded.

(http://tapatalk.imageshack.com/v2/14/10/30/300e7900ffe2a5de8f8ead9cca73e84c.jpg)
Title: Re: Bro Lightning #024
Post by: Ryan on October 30, 2014, 09:46:22 PM
Tow rig upgraded as well.
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 30, 2014, 09:58:49 PM
looking good
sweet switch pod.
Title: Re: Bro Lightning #024
Post by: Ryan on October 30, 2014, 10:01:26 PM
Thanks. Here's a pic of it lit up. It's got a relay panel as well. (http://tapatalk.imageshack.com/v2/14/10/30/a2db5ea36fc6d08dca022ac4d9c4435b.jpg)
Title: Re: Bro Lightning #024
Post by: Ryan on October 30, 2014, 10:01:57 PM
(http://tapatalk.imageshack.com/v2/14/10/30/465e5d4694c9747920abe81e37141162.jpg)
Title: Re: Bro Lightning #024
Post by: dubt on October 30, 2014, 10:35:14 PM
Pics of tow rig
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 31, 2014, 07:55:15 AM
Are those yours?

Professional BRO
Title: Re: Bro Lightning #024
Post by: Ryan on October 31, 2014, 08:02:48 AM
Yea. Its a test model.
Title: Re: Bro Lightning #024
Post by: etk300ex on October 31, 2014, 08:48:23 AM
Tow rig upgraded as well.

Seriously thats all your going to tell us?
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 31, 2014, 09:27:47 AM
It's how he rolls.

And it's what you get for Jess having class Wednesdays :)


Tapatalking in traffic
Title: Re: Bro Lightning #024
Post by: Ryan on October 31, 2014, 09:56:37 AM
I will post a picture of this beauty later.
Title: Re: Bro Lightning #024
Post by: etk300ex on October 31, 2014, 10:49:33 AM
Don't make me go by your house on the way home!  Lol
Title: Re: Bro Lightning #024
Post by: M4wdFab on October 31, 2014, 11:09:38 AM
looks like mine, just smaller frame and coil springs in the rear hahah   8)
Title: Re: Bro Lightning #024
Post by: mr.mindless on October 31, 2014, 11:53:19 AM
still shocked at the coils on a 2500.
Title: Re: Bro Lightning #024
Post by: Ryan on October 31, 2014, 12:49:27 PM

(http://tapatalk.imageshack.com/v2/14/10/31/a767a4e5ce4462dab2850397afb24e3f.jpg)
Title: Re: Bro Lightning #024
Post by: rejeep on October 31, 2014, 01:04:10 PM
nice truck
Title: Re: Bro Lightning #024
Post by: etk300ex on October 31, 2014, 01:08:11 PM
nice!  I like the color
Title: Re: Bro Lightning #024
Post by: Harrison on October 31, 2014, 01:40:31 PM
Awesome. Auto?
Title: Re: Bro Lightning #024
Post by: Ryan on October 31, 2014, 01:57:05 PM
6-speed auto

800 ft/lbs tq
370 hp
3.42 gears
navigation
Title: Re: Bro Lightning #024
Post by: JEEPWERX on October 31, 2014, 06:51:08 PM
That's a Bro Toter if I've ever seen one.
Nice Ryan!
Title: Re: Bro Lightning #024
Post by: M on October 31, 2014, 10:24:41 PM
Beautiful color!

Title: Re: Bro Lightning #024
Post by: Ryan on November 19, 2014, 09:39:23 PM
Picked up some 245/75/16 Firestone destination tires on explorer wheels. 2000 Miles on the tires they look brand new.

Did some work. It's coming together.

(http://tapatalk.imageshack.com/v2/14/11/19/c04ccf7c4f411b0d8ef747b847e46566.jpg)

(http://tapatalk.imageshack.com/v2/14/11/19/7b9cf831862db74786396da6d2e92d2f.jpg)

(http://tapatalk.imageshack.com/v2/14/11/19/bbd11a521971dca808e98a7c835aad44.jpg)
Title: Re: Bro Lightning #024
Post by: Ryan on November 23, 2014, 05:40:06 PM
Am important bit has been installed.  (http://tapatalk.imageshack.com/v2/14/11/23/a71ad0d9384afd76a705010440e7ebf6.jpg)
Title: Re: Bro Lightning #024
Post by: luvmyxj on November 23, 2014, 05:54:02 PM
between you and smike i should invest in red solo cups
Title: Re: Bro Lightning #024
Post by: Ryan on November 23, 2014, 05:55:19 PM
They are a garage necessity.
Title: Re: Bro Lightning #024
Post by: KingtheZJ on November 23, 2014, 06:16:20 PM
I like that light bar on the cummins. How did you mount it?
Title: Re: Bro Lightning #024
Post by: Ryan on November 23, 2014, 06:19:05 PM
We sell. Mounts for them. Had to adjust that one a bit to make it fit the curved bar.
Title: Re: Bro Lightning #024
Post by: JEEPWERX on November 23, 2014, 07:54:28 PM
Must have been a Bro Day!
Title: Re: Bro Lightning #024
Post by: M4wdFab on November 23, 2014, 10:32:42 PM
those light rod things are the most gay thing i saw at KOH all night.   it really got old when the guy with two of them whipped out his banana hammock on back door
Title: Re: Bro Lightning #024
Post by: JEEPWERX on November 24, 2014, 05:19:03 AM
Title: Re: Bro Lightning #024
Post by: mr.mindless on November 24, 2014, 08:19:57 AM
It has a light saber?


Tapatalking in traffic
Title: Re: Bro Lightning #024
Post by: Ryan on January 05, 2015, 11:44:43 AM
For sale, race in style with this great truck, Not only is it stylish, but it has a winning combo. The powerful dual spark (8 plugs) 2.3L inline 4cyl runs just as good now as it did when it rolled on the assembly line in 1996. The transmission shifts silky smooth.

It has been professionally caged, to protect you in the event of a hi-speed rollover. The steering has been quickened by adding a 1:1.5 quickener, FOA 2.5 remote res shocks keep this baby firmly planted for maximum traction and smooth butter like landings.

Winning is not an option in this truck, its is without doubt the only thing this truck can do. If it dosent win the race, look for problems witht he driver, not the truck.

$3000, is a bargain for this Bro-Lite class Ranger.
Title: Re: Bro Lightning #024
Post by: Wingman on January 05, 2015, 03:34:46 PM
Awesome! ;D
Title: Re: Bro Lightning #024
Post by: JEEPWERX on January 05, 2015, 07:31:18 PM
Does This Come With Free Delivery?
TEAM MASKALANS or GBR should be all over this.
Title: Re: Bro Lightning #024
Post by: mr.mindless on January 05, 2015, 07:32:08 PM
It would be in my driveway if that money wasn't earmarked for koh


Tapatalking in traffic
Title: Re: Bro Lightning #024
Post by: JEEPWERX on January 05, 2015, 07:36:53 PM
Plenty of time...
Title: Re: Bro Lightning #024
Post by: Ryan on January 05, 2015, 11:04:55 PM
It's a sweet deal.
Title: Re: Bro Lightning #024
Post by: tony on January 06, 2015, 11:26:13 PM
Lol no racing?
Title: Re: Bro Lightning #024
Post by: Ryan on January 13, 2015, 10:29:44 AM
Anyone want this winning truck?
Title: Re: Bro Lightning #024
Post by: Ryan on January 15, 2015, 07:56:58 AM
Deposit received.

SOLD
Title: Re: Bro Lightning #024
Post by: M4wdFab on January 21, 2015, 04:28:19 PM
picked up yet?


Matt is kicking himself  :) 
Title: Re: Bro Lightning #024
Post by: Ryan on January 21, 2015, 04:49:29 PM
Not picked up. He said after KOH
Title: Re: Bro Lightning #024
Post by: M4wdFab on January 21, 2015, 05:12:00 PM
who put the deposit down?
Title: Re: Bro Lightning #024
Post by: Ryan on January 21, 2015, 05:12:44 PM
Matt Gregg