M4wd&Fabrications

Projects place => Classifieds => Wanted => Topic started by: mr.mindless on April 16, 2012, 05:08:14 PM

Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 16, 2012, 05:08:14 PM
Anybody got a hookup? looking to move to a real winch on the trailer which means either fives of hundreds in a battery and charger, or ones of hundreds in cables and connectors to run real power from under the hood to the trailer....

I like the flexibility of a battery and charger on the trailer but shit's not cheap - though neither is 20-25' of 4/0 wire and $25 Anderson connectors to disconnect it with.
Title: Re: heavy wire and Anderson connectors
Post by: dubt on April 16, 2012, 05:09:11 PM
I might have the disconects let me look
Title: Re: heavy wire and Anderson connectors
Post by: M4wdFab on April 16, 2012, 06:00:15 PM
i would think a real battery on the trailer would be cheaper than the wire you need to run from the truck to the trailer.


i can help with andersons though.
Title: Re: heavy wire and Anderson connectors
Post by: gif on April 16, 2012, 06:02:46 PM
i would think a real battery on the trailer would be cheaper than the wire you need to run from the truck to the trailer.


X2

Title: Re: heavy wire and Anderson connectors
Post by: rejeep on April 16, 2012, 07:20:17 PM
um hello...

all things that we have in stock...

Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 16, 2012, 08:17:09 PM
Sweet. Didn't know if you would.

Not so sure on the cost think mike, maybe you can do better than I could in finding a semi-HD DC/DC battery charger. I only found one that was better than an amp, and less than $500; it's a $200 20a unit. Perfect, but cost is getting equal to 4/0 cable...
Title: Re: heavy wire and Anderson connectors
Post by: gif on April 16, 2012, 09:31:48 PM
Sweet. Didn't know if you would.

Not so sure on the cost think mike, maybe you can do better than I could in finding a semi-HD DC/DC battery charger. I only found one that was better than an amp, and less than $500; it's a $200 20a unit. Perfect, but cost is getting equal to 4/0 cable...

why do you need a dc/dc charger?    whats wrong with your trucks alt?
Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 16, 2012, 09:45:54 PM
I need some sort of an isolator or charger to keep the trailer battery bank from fighting with the starter batteries. I think with a direct connection I'd put myself into a position of blowing the 40a fuse when the winch is drawing that battery down. I'd also not give myself the option of jump starting myself from the trailer if they all draw down together whenever I'm hitched up.
Title: Re: heavy wire and Anderson connectors
Post by: Ryan on April 16, 2012, 09:57:44 PM
My last trailer, I just had the battery charge from the truck. It worked fine, but I did not have a winch to run.

I could see how the winch would blow a charge wire fuse. Unplug the trailer while winching?
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 16, 2012, 10:33:07 PM
if I HAVE to do that, I WILL forget it occasionally (just like I sometimes try to winch now before I remember to hook it up) and that seems a very stupid place to put myself in. Not to mention I have an intermittent phantom draw in the truck, and insurance against that would be nice - I don't get that with a direct hookup.

If I go with the trailer battery, I think it's smart money to spend 2 bills on what's actually a pretty high end charger that should keep that battery in tip top shape for years of abuse as long as I don't draw it down to DEAD and kill it.
Title: heavy wire and Anderson connectors
Post by: etk300ex on April 16, 2012, 11:47:53 PM
Put a diode in the charge wire
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 17, 2012, 12:15:33 AM
that doesn't solve the fuse blowing issue though does it?
Title: Re: heavy wire and Anderson connectors
Post by: M4wdFab on April 17, 2012, 12:46:25 AM
Put a diode in the charge wire

the ME says the EE is dumb on this one
Title: heavy wire and Anderson connectors
Post by: etk300ex on April 17, 2012, 12:51:11 AM
That's exactly what it does
Title: heavy wire and Anderson connectors
Post by: etk300ex on April 17, 2012, 12:53:55 AM
I don't have time to read all these novels, what fuse? lol
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 17, 2012, 01:09:13 AM
Put a diode in the charge wire

the ME says the EE is dumb on this one

That went around in my head 4 times now.  ME is right, sparky is missing the point. Would need a low voltage cutoff as well to keep the trailer from draining the truck. It would "save" the trailer batt from truck drain but would let winching kill all three if the truck wasn't running.  Again letting me shoot myself in the foot.

I've found it's worth pre-planning to take away my own ammunition, otherwise I'm likely to find it and use it someday.
Title: Re: heavy wire and Anderson connectors
Post by: Nick on April 17, 2012, 07:42:09 AM
Put a wind mil ontop of the trailer! Bam problem solved SG shows the ME and EE how its done  8)
Title: Re: heavy wire and Anderson connectors
Post by: gif on April 17, 2012, 08:19:16 AM
if I HAVE to do that, I WILL forget it occasionally (just like I sometimes try to winch now before I remember to hook it up) and that seems a very stupid place to put myself in. Not to mention I have an intermittent phantom draw in the truck, and insurance against that would be nice - I don't get that with a direct hookup.

If I go with the trailer battery, I think it's smart money to spend 2 bills on what's actually a pretty high end charger that should keep that battery in tip top shape for years of abuse as long as I don't draw it down to DEAD and kill it.

so you can remember to hook up a charger but not to unplug the trailer?..? ???

I never unplugged my trailer when winching...    If you are pulling 40amps right off the start your winch battery is junk.
I could give you all the EE mumbo jumbo...

1) Carry spare 40a fuses

2) Could design a circuit when you turn the "Master" Winch "ON" the charging circuit from the truck is auto disconnected.
Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 17, 2012, 09:05:48 AM
Charger would be hard wired...
Title: Re: heavy wire and Anderson connectors
Post by: M4wdFab on April 17, 2012, 11:38:37 AM
you set your parking brake all the time right?  why not just have a relay open the charge circuit and isolate it while winching?


if you kill your trailer battery down far enouh that it trys to pull 100amps to charge it when you pull your ebrake off and allow charging, your battery is junk, your wire is junk, or you developed user error in winching.   :)


sounds pretty simple maybe im missing something.

Title: heavy wire and Anderson connectors
Post by: Ryan on April 17, 2012, 12:03:18 PM
That is a great idea.
Title: heavy wire and Anderson connectors
Post by: etk300ex on April 17, 2012, 12:11:37 PM
I'd swap that fuse put for a penny.  Should solve your problem, one way or another :)
Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 17, 2012, 12:28:53 PM
That is a great idea.

Yes
Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 17, 2012, 12:30:09 PM
Buuut the easy place to switch that it would kill trailer lights and brake controller too. Damnit
Title: Re: heavy wire and Anderson connectors
Post by: M4wdFab on April 17, 2012, 12:37:27 PM
easier that bending over for real wire
Title: Re: heavy wire and Anderson connectors
Post by: rejeep on April 18, 2012, 09:22:58 AM
just a stupid question...
but why not just hook the winch up to the battery and put the battery in a box...

you’re not winching nonstop on the road... after each trip place it on a charger.. deep cycle batteries are meant to be fully discharged and charged again...

I think your overcomplicating this..
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 18, 2012, 09:50:12 AM
I usually do.

If I do that, and I run it dead before I'm done, I'm hosed.
Also, deep cycles aren't meant to be run DEAD - only very low. They'll still suffer shortened life if brought below 10.5 too frequently but they're more resilient to it.
Title: Re: heavy wire and Anderson connectors
Post by: rejeep on April 18, 2012, 09:56:21 AM
then why even deal with a battery on the trailer..
I would just wire up the winch with the andersons and 25ft of wire and call it a day..
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 18, 2012, 10:20:03 AM
only reason would be so it is useful on any tow rig (and the self jump start) - but the winch that's on it now isn't anyway, since it also uses a dedicated plug.

prices matter too, I know retail it's $50 in plugs and I know copper is scary expensive. but so are batteries and that charger...
Title: Re: heavy wire and Anderson connectors
Post by: rejeep on April 18, 2012, 10:34:08 AM
yeah but its coming from me and its a better deal than normal considering its being done with us in mind..

ill price out the wire, but lmk how mnay feet
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 18, 2012, 12:20:03 PM
I can use the frames for grounds, so probably 40' of single strand 4/0, 6 ring terminals 2 anderson plugs and caps. also split loom to cover  the 4/0. chafing that would be bad news bears.

20ish feet battery to plug
2' batt to frame (I only have factory heavy gauge grounds to the block)
2' frame to plug
4' plug to trailer frame
10' plug to winch?
Title: Re: heavy wire and Anderson connectors
Post by: M4wdFab on April 18, 2012, 12:58:21 PM
i need 15' of wire for a new welding ground clamp.  mine is way too short
Title: Re: heavy wire and Anderson connectors
Post by: mr.mindless on April 18, 2012, 01:21:43 PM
do you need 4/0 or can you get away with less?
Title: Re: heavy wire and Anderson connectors
Post by: gif on April 18, 2012, 05:39:52 PM
you set your parking brake all the time right?  why not just have a relay open the charge circuit and isolate it while winching?


LOL

Maybe my post was unclear but I suggested the same thing.

But use a Master "ON" switch local to the winch.

Active/ Passive circuit.

To use the winch you are forced to turn it "ON".  However at the same time it disconnects the charging circuit.

Hell, for that matter you could just wire the charging circuit to open when either "IN" or "OUT"  button was used for the winch and  "dummy proof"  the whole mess. ;D

Nothing to turn "ON" / "OFF,   no parking brake to set, no charging circuit to unplug/plug.

Title: heavy wire and Anderson connectors
Post by: mr.mindless on April 18, 2012, 10:33:23 PM
I missed that! Easy; like it.