M4wd&Fabrications

Projects place => Projects Section => Topic started by: M4wdFab on October 28, 2014, 10:05:01 PM

Title: 2000 jetta TDi
Post by: M4wdFab on October 28, 2014, 10:05:01 PM
picked up this guy tonight, in the rain.  runs and kicks good.


ABS light popped pulling it on the trailer, weird.


in the light, only one fender has a really small portion starting to blister, other wise clean body, clean underside. 

front clip needs reattachment after failed dismount from wedge  >:(


everything looks to work, a few latches and snaps broken in the center consol.  clean tan leather, heated seats, moon roof.

stock wheels, 1 year old tires in great shape.  cant wait to go through it, plate it, learn some stuff from mikemike, and run it another 100k



Title: Re: 2000 jetta TDi
Post by: rejeep on October 29, 2014, 08:33:10 AM
lmk what it need  ;D
Title: Re: 2000 jetta TDi
Post by: etk300ex on October 29, 2014, 08:49:26 AM
nice!  this the roof rack machine?
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 08:56:34 AM
ya. 

has some break in damage.  glove box / center consol / roof rack.



Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 29, 2014, 09:24:29 AM
Glove box, center console are common wear items too. may be tough to junkyard.

if the windows are power and are still good they're probably fine. 99-01 had regulator problems.

I grabbed my diag computer and cable and threw them in the eagle. we can turn EGR duty cycle all the way down if it hasn't been done yet, I'll show you where to check to see if the manifold needs cleaning. Can check timing, and can adjust IQ for smoothest operation.

There's also a free mod you can do for about 30hp with a resistor in the fuel pump harness, it's probably plenty of power to be satisfied with. I eventually did injectors in mine and it was a little cleaner power since it was shorter duration, but not much more power to be had than that without a turbo upgrade. Called the "evry mod". Needs a switch (and deserves latching relay setup, since it throws codes if you start the car with it on) and an adjustable pot.

www.tdiclub.com
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 09:52:57 AM
cool, thanks mike

The abs light popped after i skipped and lugged it a little on the trailer.  he said he had never seen the abs light on before.  hoping it shuts off after a few road miles  :-[

ill try to get some plates on it today, but it needs to get thrown on the lift and the front fixed before driving.  also wana check lug nuts as guy swapped them 5 min before i arrived. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 10:03:08 AM
leather needs a good washing and vac, they had kids  :o


no surprises under the seats or trunk. 
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 29, 2014, 10:39:02 AM
The abs light popped after i skipped and lugged it a little on the trailer.  he said he had never seen the abs light on before.  hoping it shuts off after a few road miles  :-[

Funny, my 3500 will do the same if I lug it a bit. ABS light is always on but it'll throw the brake light until the next key cycle. I've never figured out why.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 10:54:57 AM
brakes feel squishy to me, but i have never owned a car haha


the battery in this thing is like the size of my international batteries  :o
Title: Re: 2000 jetta TDi
Post by: etk300ex on October 29, 2014, 11:00:48 AM
everytime I get in the grand cherokee I almost go through the first stop sign  :o
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 01:38:11 PM
5.9 plates transfered, got a sticker for it. 


i swear this year i should have just done the dealership liscense.  no way the coin i have given the DMV in the last 3 years would have paid for a dealer fees for 10 years
Title: Re: 2000 jetta TDi
Post by: rejeep on October 29, 2014, 02:46:14 PM
have you seen the paperwork to get a dealer plate...

like the bible... New and old testament..
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 03:17:29 PM
a few of my co workers do it, cant be that bad.  one guy said he has gotten audited in once in 10 years that was somewhat of a hassel. 
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 29, 2014, 03:19:07 PM
brakes feel squishy to me, but i have never owned a car haha


the battery in this thing is like the size of my international batteries  :o

A lot of that is a battery jacket, but it's still a biggie. I ditched that when my batt went and got one damn near the size of the jacket thing :)

I recall good pedal and good brakes in mine. I have the tool needed to turn in the rear calipers when you do pads. They rotate & squish, not just squish. Something about how the ebrake works.
Title: Re: 2000 jetta TDi
Post by: dubt on October 29, 2014, 03:39:49 PM
I hate those brakes, I whish i knew you had the tool. ... took me an extra hour to do Melissa mom ford brakes.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 29, 2014, 10:00:54 PM
this thing screws! 


super fun to drive lol


need struts and springs around, probably a few wheel bearings. 

power train is def not stock!
Title: Re: 2000 jetta TDi
Post by: orange anchor on October 30, 2014, 06:36:47 AM
And you laughed when I had a GTI commuter.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 09:06:06 AM
and id still laugh at you in a GTi

 ;D
Title: Re: 2000 jetta TDi
Post by: jaysenodell on October 30, 2014, 09:37:55 AM
I'm still trying to figure out how you guys get into those.


Granted me squeezing in an MG is probably more of a magic trick.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 09:45:51 AM
german cars are huge.

i had to slide the seat up 2" to reach the clutch when i got into it the first time. 

tons of room


we had 5 adults in it for the first test drive, granted it was a little clown like, but do able lol 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 09:47:44 AM
wheel bearings look like the lame ones you have to rebuild bah.  miss jeep unit bearings
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 30, 2014, 10:00:18 AM
I did front wheel bearings on mine. It was a shit show, but done with hand tools. I never had to do a rear. I'm pretty sure it's left rear on yours that's noisy
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 11:16:54 AM
rear emblems ebayd!  because im that guy!
Title: Re: 2000 jetta TDi
Post by: orange anchor on October 30, 2014, 11:19:09 AM
You know what guy group is the largest purchaser of Jetta.
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 30, 2014, 11:26:09 AM
diesel nerds?
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 11:40:34 AM
jeff did you man up and get a real truck yet?    ;D
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 11:47:33 AM
aw man the badge colors mean different HP rattings, opps.   well im close haha
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 11:59:23 AM
good read for someone of my level

http://www.tdiclub.com/TDIFAQ/TDiFAQ-2.html#a
Title: Re: 2000 jetta TDi
Post by: etk300ex on October 30, 2014, 12:01:56 PM
That wont sit will with the tdi crew...
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 30, 2014, 12:02:47 PM
people rebadge em all the time. meh!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 12:08:22 PM
i think im close though.  silver T with Red DI was all i could find on ebay
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 12:09:49 PM
1.9 SDI   1998–2005   I4 8V   AGP/AQM   1,896 cc (115.7 cu in)   50 kW (68 PS; 67 hp) @ 4200 rpm   133 N·m (98 lb·ft) @ 2200–2600 rpm
1.9 TDI   1998–2001   I4 8V   AGR/ALH   1,896 cc (115.7 cu in)   66 kW (90 PS; 89 hp) @ 3750 rpm   210 N·m (150 lb·ft) @ 1900 rpm
1.9 TDI   2000–2005   I4 8V   ATD/AXR   1,896 cc (115.7 cu in)   74 kW (101 PS; 99 hp) @ 4000 rpm   240 N·m (180 lb·ft) @ 1800–2400 rpm
1.9 TDI   1998–2001   I4 8V   AHF/ASV   1,896 cc (115.7 cu in)   81 kW (110 PS; 109 hp) @ 4150 rpm   235 N·m (173 lb·ft) @ 1900 rpm
1.9 TDI   1998–2000   I4 8V   AJM   1,896 cc (115.7 cu in)   85 kW (116 PS; 114 hp) @ 4000 rpm   285 N·m (210 lb·ft) @ 1900 rpm
1.9 TDI   1999–2001   I4 8V   AUY   1,896 cc (115.7 cu in)   85 kW (116 PS; 114 hp) @ 4000 rpm   310 N·m (230 lb·ft) @ 1900 rpm
1.9 TDI   2001–2005   I4 8V   ASZ   1,896 cc (115.7 cu in)   96 kW (131 PS; 129 hp) @ 4000 rpm   310 N·m (230 lb·ft) @ 1900 rpm
1.9 TDI   2000–2005   I4 8V   ARL   1,896 cc (115.7 cu in)   110 kW (150 PS; 148 hp) @ 4000 rpm   320 N·m (240 lb·ft) @ 1900 rpm



is engine code in the vin or something?
Title: Re: 2000 jetta TDi
Post by: etk300ex on October 30, 2014, 12:13:09 PM
you'd be crucified on a honda forum lol
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 30, 2014, 12:14:53 PM
haha, i am no car guy
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 30, 2014, 02:35:24 PM
You have an ALH - which I could swear ran through 2004.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 31, 2014, 10:38:33 AM
had this on the lift last night

someone cut the bottom tow coils off the stock springs on all 4 corners!

clean underneath, needs brakes, springs, i think the front inner fender wells are rubbing on tires making the noise
Title: Re: 2000 jetta TDi
Post by: etk300ex on October 31, 2014, 10:52:53 AM
Oh boy, at least heat them. Lol
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 02, 2014, 12:53:54 AM
maden buffalo voyage tomorrow! 

packed a tool bag and code reader. she got some fresh zip screws in the front clip!
Title: Re: 2000 jetta TDi
Post by: JEEPWERX on November 02, 2014, 07:58:32 AM
(http://tapatalk.imageshack.com/v2/14/11/02/d7baab44286c096044101fcb5fdd643a.jpg)
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 02, 2014, 02:57:48 PM
Buffalo and back uneventfully!
Title: Re: 2000 jetta TDi
Post by: luvmyxj on November 05, 2014, 09:30:03 PM
so much want on this unit
http://rochester.craigslist.org/cto/4748054399.html
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 06, 2014, 12:21:36 AM
seems 2K over priced compared to what i paid

wagons are Fugly
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 06, 2014, 12:25:17 AM
i gave 2700$ for mine, 2000 with 296K on the clock.  Rust free, repainted.  needs 300$ in OE parts thrown at it to be 100$ but more than road worthy as is. 
Title: Re: 2000 jetta TDi
Post by: JEEPWERX on November 06, 2014, 06:59:40 AM
Yea but your not a Mason Smike.
I can see the Troy driving around with the hatch bungee Corded down and a wheelbarrow sticking out the back.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 06, 2014, 08:36:06 AM
its a commuter car not a work van lol
Title: Re: 2000 jetta TDi
Post by: etk300ex on November 06, 2014, 08:38:23 AM
I'd rock a wagon!
Title: Re: 2000 jetta TDi
Post by: mr.mindless on November 06, 2014, 09:27:15 AM
its a commuter car not a work van lol

golf/jetta sedan: commuter car
jetta wagon: work van!
Title: Re: 2000 jetta TDi
Post by: Harrison on November 06, 2014, 10:46:28 AM
I love my wagon commuter!
Title: Re: 2000 jetta TDi
Post by: jaysenodell on November 06, 2014, 01:37:33 PM
I love my wagon commuter!
Merc != VW
Title: Re: 2000 jetta TDi
Post by: Harrison on November 06, 2014, 06:50:45 PM

I love my wagon commuter!
Merc != VW

Not sure what this means haha
Title: Re: 2000 jetta TDi
Post by: jaysenodell on November 06, 2014, 10:50:15 PM
you're driving a Mercedes wagon aren't you?


Not quite a vw wagon...
Title: Re: 2000 jetta TDi
Post by: Harrison on November 07, 2014, 10:09:10 PM
Yeah, I just don't know what != means
Title: Re: 2000 jetta TDi
Post by: jaysenodell on November 07, 2014, 10:11:04 PM
Yeah, I just don't know what != means
Computer-nerd-ese for "not equal"
Title: Re: 2000 jetta TDi
Post by: Harrison on November 07, 2014, 10:12:14 PM
Oooooohhh ok. Gotcha. Yeah, far from computer nerdom here.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 10, 2014, 10:21:26 AM
Mike, do you know if a 14" wheel will fit my TDI?

looking at snow tire options, and summit has these
http://www.summitracing.com/parts/crr-83-4418/overview/

the snows that came on my ranger could swap and id be in 160$ in wheels and done
Title: Re: 2000 jetta TDi
Post by: mr.mindless on November 10, 2014, 11:14:11 AM
I think you need 15s to clear your brakes.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 10, 2014, 11:24:51 AM
poopies ill have to look when its on the lift next time.
Title: Re: 2000 jetta TDi
Post by: rejeep on November 10, 2014, 11:33:02 AM
sent you an email as to when you want that next time to be
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 11, 2014, 12:56:56 AM
worked on this guy tonight.


rear springs
rear shocks
front struts
front rotors / pads
oil filter
fuel filter
air filter

need to grab brake tool to put rear pads in from mike
grab some oil
Title: Re: 2000 jetta TDi
Post by: mr.mindless on November 11, 2014, 10:49:21 AM
popup is in the driveway, tool is on the floor inside the side door. In case you want to grab during lunch and schedules don't align, or if you beat me home after work...
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 11, 2014, 09:36:06 PM
man im glad this thing isnt a customer car haha


bad luck and continue to screw myself.


looks like i need a rear caliper, and snapped a fuel fitting on second dis-assembly of fuel filter to fill.




brakes are odd- first half pump tight, then terrible squishy.  going to do a full bleed, then replace the sticky rear caliper.  zone and advance were way to proud of them to just grab and go.  kinda lost my ebrake so that needs some adjustment i guess.

oil changed.  driving.  ride much better.  still some clanks up front. 
Title: Re: 2000 jetta TDi
Post by: mr.mindless on November 12, 2014, 09:34:09 AM
brake squish and ebrake probably related? rear calipers need to come back out. self adjusts with ebrake application IIRC
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 12, 2014, 09:38:12 AM
ya that rear caliper needs to get replaced.  the piston dust seal was torn / flapping.  left side appears to be newer and retracted easily. 

gona do a fluid level check also.  something goofy could be going on if its way over filled
Title: Re: 2000 jetta TDi
Post by: mr.mindless on November 12, 2014, 09:46:03 AM
for some reason that reminded me of an ABS bleed mode that can be triggered in the computer.

I think that was only if the master or ABS pump was replaced though, so hopefully nevermind on that.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 17, 2014, 09:21:47 PM
this thing is getting on my nerves

front driver wheel bearing had play and was def shot.  you have to pull the knuckle and press in new parts.  done.

still makes humm like a jet ski


abs issues taken care of with rear sensor swap.  PITA but done. 


abs functional in a panic stop, brakes are weird until a few cycles after a panic stop. 

running it for now.  rear hubs dont look at all like they want to come out easy. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 14, 2015, 10:28:26 AM
has been cold starting ok so far

let me down this morning.  4 failed cranking starts with 3 key cycles each.  pleanty of crank but no fire.  not even a pop.


Truck said -8F after walking over to the shop. 



booooo.
Title: Re: 2000 jetta TDi
Post by: rejeep on January 14, 2015, 10:33:14 AM
dipstick oil heater...
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 14, 2015, 10:41:26 AM
haha
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 14, 2015, 10:45:26 AM
outlawed in Canada from car fires lol

cant use in plastic dipstick tubes (like VW)
Title: Re: 2000 jetta TDi
Post by: rejeep on January 14, 2015, 10:57:06 AM
I have them here
Title: Re: 2000 jetta TDi
Post by: mr.mindless on January 14, 2015, 11:02:03 AM
They'll start fine without glowplugs until it actually gets cold. can check resistance on them, or can just replace them and the harness and be done with it "forever".
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 14, 2015, 11:12:17 AM
i figured a glow plug failure would be known to CEL

something def partly works cause it gets mad if you dont cycle the key enough
Title: Re: 2000 jetta TDi
Post by: mr.mindless on January 14, 2015, 11:13:59 AM
you probably have 2-3 at least kinda working. but not 4 fully working.
Title: 2000 jetta TDi
Post by: Harrison on January 14, 2015, 11:54:29 AM
Mercedes glow plug light stops illuminating if more than one plug goes bad. I've replaced 3 total so far. In low teens at night leaving work, it usually takes 5 attempts to start. I let the glowplugs glow for about 25 seconds as the relay keeps them on for 30 seconds even after the light goes off.

Do the glow plugs stick right into the combustion chamber on an DI?
Title: Re: 2000 jetta TDi
Post by: Wingman on January 14, 2015, 11:56:54 AM
Skip the technical stuff and spray some ether in the air cleaner.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 14, 2015, 12:59:01 PM
im gona go with no on that one haha




i guess a cold hole or two would agree with the banging and thumping on 2-3 cylinders for a few seconds after starts  this week haha
Title: Re: 2000 jetta TDi
Post by: Wingman on January 14, 2015, 01:34:35 PM
Ether worked on the old backhoe every time. If the battery was up to it...
Title: Re: 2000 jetta TDi
Post by: mr.mindless on January 14, 2015, 03:59:56 PM
Skip the technical stuff and spray some ether in the air cleaner.

Don't you dare do that with operational glowplugs OR grid heaters!!
Title: 2000 jetta TDi
Post by: Wingman on January 14, 2015, 04:13:08 PM
OK, fine. Don't blow it up. Or start it on fire...

I guess the ole backhoe was glo-plug inop.

You know my motto...
Title: Re: 2000 jetta TDi
Post by: mr.mindless on January 14, 2015, 06:04:37 PM
choke cable is frozen on the mowzer. ether got it going!

I really hate having to park that outside :*(
Title: Re: 2000 jetta TDi
Post by: jacel86 on January 14, 2015, 07:38:36 PM
Not to hijack the thread....mike, we always sprayed the hell out of our choke cable on the 140. If it's the same wound spring style cover as ours, they love a good soaking of wd40 or whichever is your favorite stuff. Bent it one winter from freezing up and learned our lesson.
Title: Re: 2000 jetta TDi
Post by: rejeep on January 14, 2015, 09:36:33 PM
Castle makes a white lithium grease with a red straw deal...
Use that in all cables and linkages... Works nice on seat slides
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 15, 2015, 12:29:32 AM
this guy kicked and spit and started though, relocated to shop lot to think about what it has done.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 27, 2015, 08:58:43 PM
god this thing is really pushing into the negative investment.  i think one of my worst choices.  bah



Got it on the lift tonight, found one vacated driver lower ball joint bolt, and the other two were loose.  fixed, and test drove.  stopped for fuel and rear left locked and smoking.

changed out Caliper.  delco copper washers supplied wrong size by a lot but get it on and bled. 


no pulls or drags and all seems good.  gona put 200 miles on it tomorrow.

meh
Title: Re: 2000 jetta TDi
Post by: Nick on February 27, 2015, 09:21:18 PM
Since the dippy craped out on me I was looking at these sweet rides.
Title: Re: 2000 jetta TDi
Post by: Harrison on February 27, 2015, 10:10:19 PM
What happened to the Diplomat?!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 28, 2015, 12:28:07 AM
they just want stupid money for them even to 200K

they are sweet little cars- just seem bitchy to get the bugs out that come with high miles. 

Title: Re: 2000 jetta TDi
Post by: Nick on February 28, 2015, 01:05:09 AM
Something went in the transmission on the diplomat. 

I was finding them pretty common between $2000-$2500 but high milage.  Right now I have just been running the truck I will probably pick one up this spring
Title: Re: 2000 jetta TDi
Post by: mr.mindless on February 28, 2015, 03:49:15 AM

god this thing is really pushing into the negative investment.  i think one of my worst choices.  bah

Seems like a ways to go before that's true...


Tapatalking in traffic
Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 28, 2015, 07:33:13 AM
if not for Arie parts id be in $4500 and 30hrs of labor, for a 3K jetta....

thing is WAY paste poor investment
Title: Re: 2000 jetta TDi
Post by: mr.mindless on February 28, 2015, 01:56:16 PM
It may have crossed that divide... :-x


Tapatalking in traffic
Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 28, 2015, 02:47:03 PM
i start bitching about it and yup- comes home on a flat bed.


at least it took me to 30 for my first tow truck ride at 186$ to get it home 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 09:08:32 AM
gona try to push this thing in tonight and look at it 

bah
Title: Re: 2000 jetta TDi
Post by: rejeep on March 02, 2015, 09:09:53 AM
what happened exactly? 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 09:44:06 AM
blue smoke, loss power, kinda came back for a sec, more blue smoke, coasted to side of road.


suspect skip timing belt tooth, or fuel deliver issue.  appears to have lots of air in clear supply line to inj pump
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 09:56:50 AM
Mike does it have to be running or just cranking to get timing through VAG com?
Title: Re: 2000 jetta TDi
Post by: mr.mindless on March 02, 2015, 10:04:14 AM
has to be running to graph timing, I believe.

I believe I have all needed tools to set static timing on a ALH. Not a small job but not horrible. pull full timing belt cover, rotate engine to TDC (there's a nearly invisible mark on the flywheel and a sight window), pin injection pump, check cam position.
Title: Re: 2000 jetta TDi
Post by: Ryan on March 02, 2015, 10:32:00 AM
My guess is bad turbo.....

Is timing jumping teeth a thing? I have never had anything just randomly jump timing. I have had belts break, or gears strip, but never just random tooth jump and everything else is fine. I am guessing its a chain?
Title: Re: 2000 jetta TDi
Post by: KingtheZJ on March 02, 2015, 10:34:12 AM
check the tee on the top of the fuel filter. these are notorious an issue and let air in. its on the return.
Title: Re: 2000 jetta TDi
Post by: mr.mindless on March 02, 2015, 10:35:35 AM
timing is a toothed belt, and old belts can and do skip teeth. This is supposedly not an old belt so if the job was done right that should not be the problem. If the tensioner was reused and locked up or failed, more likely.

bad turbo the car would still run. also, smoke should be black.

blue smoke does say oil to me.

white smoke should be fuel starvation, but all other symptoms are pointing me to a fuel supply issue.
Title: Re: 2000 jetta TDi
Post by: mr.mindless on March 02, 2015, 10:43:33 AM
That tee was already broken once, and glued somehow? Bad o-rings on there can cause big issues as well.

here're two fixes:
http://www.idparts.com/catalog/product_info.php?products_id=1798
replace the filter base and run a spin-on filter, with return bypassing. not finding great links... I don't recall where I bought mine but I think I did reuse the troublesome tee http://www.peachparts.com/shopforum/diesel-discussion/325340-2-micron-fuel-filter-cat.html
there also used to be a couple places that made a bypass that plugged the hole and sealed things up while reusing stock fuel lines. didn't find quickly, and have some work to do now instead of searching :(
Title: Re: 2000 jetta TDi
Post by: Nick on March 02, 2015, 10:52:10 AM
Has the fuel filter been changed recently? 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 11:47:17 AM
less than 1000 miles ago she got a new fuel filter. 


i didnt fill the fuel filter when i changed it, but then talking to mike 2 days later i took it apart to fill and the little plastic POS had dried out and snapped with out fuel in it


in an attempt to get it mobile we crazy glued it and lubed it, and its run for 1000miles no issue no bubbles. 

the first place i was going to start was bipass the supply and returns in a fresh jug and see if it runs.  then go to timing stuff
Title: Re: 2000 jetta TDi
Post by: KingtheZJ on March 02, 2015, 11:59:33 AM
sounds like a 12v
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 12:02:43 PM
it was single digits Saturday morning 8am when i left.  probably 15 degrees when it died on the way back. 

car had sat for basically 3 weeks with half tank of fuel.  then i topped it off Friday night before heading to buffalo.  made it 90 miles before dead. 

Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 01:20:17 PM
gota be hopefully this.  need to track down a new filter and plastic thing a ma bob

check the clear, plastic line between the fuel filter and the Fuel Injection Pump (FIP). Beetles don't have this clear line and >2004 cars don't have this line. There will typically be a small bubble at the top of this line that is maybe an inch or so long. This is normal. What is not normal is if the fuel line is empty. This means that either the fuel tank is empty, the filter is plugged from contamination or gelled fuel or you have an air leak and the fuel is draining back to tank. If there is any fuel leak on the pump or if the little hoses between the injectors are wet then you have an air leak and the fuel is draining back to tank.

(http://img.photobucket.com/albums/v17/timball/Fuelfilterlinesmarked.jpg)
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 01:30:14 PM
http://forums.tdiclub.com/showthread.php?t=199398
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 02, 2015, 10:37:05 PM
drug into shop tonight. 

Maybe i was wrong about air in supply- now just has small bubble.  fuel at #3 when cranking.

pulled turbo boot, checked shutdown thing is open

monkeyed with stuff for about 2 hours in the heated shop, gave it one last foot to floor and long crank- fired. 

runs fine, 10 mile test drive.


guessing water in fuel broke free, i put some diesel gel treatment in it.  bah. 


annoying!
Title: Re: 2000 jetta TDi
Post by: tony on March 03, 2015, 08:10:53 AM
Key word heated shop
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 03, 2015, 09:09:29 AM
i guess i need to make a "recovery bipass kit"  with a small under hood fuel bottle and hoses to bipass tank / filter / lines to avoid future 186$ tows.


and keep fuel additive added... not really a big deal.  5$ for 2 fill ups
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 03, 2015, 09:27:38 AM
4 key cycles seems to be the trick in current preheat condition

12degrees this morning started quick on first crank
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 03, 2015, 09:12:51 PM
possibly have a buyer looking at this tomorrow  ???
Title: Re: 2000 jetta TDi
Post by: KingtheZJ on March 03, 2015, 09:24:12 PM
Yeah I saw it on CL. That was quick. Just lost interest?
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 04, 2015, 08:37:42 AM
its a nice car, i think i bit off too much with a 300K car

i cant loose any more money or labor on it. 


it sucks in the snow so half the time i have taken my truck to my moms, and that was really the only point of it to cut down on diesel costs. 



surprised i haven't gotten a ticket with it either, its fast
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 08, 2015, 11:13:18 AM
200 miles yesterday no issues with fuel treatment added.


changed glow plugs, no change.  old ones bench test good anyway.  wrong glow plug relay so didnt swap. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on March 16, 2015, 05:20:19 PM
Still behaving

something seems to stick on the ebrake occasionally, and also the head light idiot chime is very selective in operation.

Title: Re: 2000 jetta TDi
Post by: M4wdFab on June 10, 2015, 10:34:52 PM
took two weeks for my asshole mechanic to get this on the lift to change out the alternator.

About what i expected took 3 hours.  all of the write ups and John said you have to pull the right fan.  none of the write ups said anything about pulling the tensioner.  no fan removal needed, but i could see how that might help a bit.

learned something about alternators and ac compressors- never new the little metal thread things moved as you tighten up the bolts.... for install you slide the bolt threaded in a few threads and wack it to open up the mounting hole!  one of those things that just makes sense but i never knew i guess. 


fixed light issues, and also a few zip screws to cure the shut down rattle that was a loose heat shield.  should be a new machine.  still needs a rear left wheel bearing. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on June 10, 2015, 10:50:44 PM
and once again thanks to Arie for providing the proper parts 1st time every time!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on August 19, 2015, 03:59:01 PM
up to 300425miles and driving daily


still for sale.  some of these people are comical. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on August 19, 2015, 10:38:18 PM
ran to buffalo Tway exit to meet up for a CL deal.  540miles to fuel light on this tank!  love 6$ Buffalo trips!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on September 14, 2015, 11:08:53 AM
bump for Nick


current issues
exhaust rattle / temp fix of failure before cat
has had a wheel bearing hum since bought, cant find which corner, replaced loose front driver, still noise, all tight. 
hard starts below 10F, probably needs a harness.  plugs changed.
needs NY inspection


wont have time till Oct to deal with anything on it, still daily driving. 

Title: Re: 2000 jetta TDi
Post by: M4wdFab on September 22, 2015, 09:07:05 AM
power steering whine twice in the last 2 weeks found low fluid and filled then ok.  guess she has a leak somewhere.




boo
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 02, 2015, 09:56:27 AM
ah, the joy of cold hard starts has begun.  need to work on that bah. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 04, 2015, 07:55:52 PM
put a toggle switch in for the glow plugs, works mint!
Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 04, 2015, 09:32:08 PM
On a new relay? Must be a bad temp sensor somewhere if not. Weird.


Tapatalking in traffic
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 04, 2015, 09:34:31 PM
completely bypassed and just put a 50 amp fuse and relay to the 2 wire glow plug harness.  no idea what the issue was, not worth my time to dig



Title: Re: 2000 jetta TDi
Post by: mr.mindless on October 05, 2015, 11:08:40 AM
:thumbsup:
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 05, 2015, 11:12:16 AM
fired right up this morning without 8 seconds of cranking. 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 07, 2015, 12:19:10 AM
power steering high pressure hose changed
exhaust welded up
tire pulled and patched.



unit is 100% ready for winter.  still looking for a good deal on some snows maybe. 
Title: Re: 2000 jetta TDi
Post by: matt on October 07, 2015, 12:07:27 PM
What size? I bought some 195/60/15's foor a car that is now in Texas.  Brand new
Title: Re: 2000 jetta TDi
Post by: M4wdFab on October 07, 2015, 01:00:48 PM
thats the size i need

Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 01, 2015, 07:13:22 PM
found hardline on rack leaking.  pulled hard line and cleaned and soldered up the pin hole haha    fuck you VW
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 24, 2015, 12:05:26 AM
back on daily duty from wonder down

http://rochester.craigslist.org/wto/5329756403.html

need!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 24, 2015, 01:07:59 PM
home run

tires are mint and like new!  140$ delivered to shop! steal!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on November 27, 2015, 06:45:48 PM
snows swapped over!
Title: Re: 2000 jetta TDi
Post by: M4wdFab on December 29, 2015, 02:03:18 AM
snow tires thumbs up! 
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 12, 2016, 10:59:38 PM
yesterday, started up at work cold, fine-  then drive to Jeff rd all the way felt like no turbo, 1/3 power.  parked for 30min, started then fine.  fine today. 


no idea. weirdness. 
Title: Re: 2000 jetta TDi
Post by: mr.mindless on January 12, 2016, 11:14:27 PM
Codes? Smoke? Probably fine...


Tapatalking in traffic
Title: Re: 2000 jetta TDi
Post by: M4wdFab on January 12, 2016, 11:28:53 PM
CEL still on for glow plugs not sure if anything else.

no smoke when foot on floor.  usually it rolls coal and makes POWER but it was like something wasnt fueling right, or no boost to call for fuel.  It was fine after sitting in the lot for a hair cut and drove home 100% power


Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 15, 2016, 03:48:01 PM
no start with a heavy slow crank sunday!  probably be fine later this week, i didnt want to beat on it. 
Title: Re: 2000 jetta TDi
Post by: mr.mindless on February 15, 2016, 10:22:07 PM
Mine wouldn't start today. Needed just a lil boost. I think the terminals need cleaning.


Tapatalking in traffic
Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 21, 2016, 06:33:39 PM
took a deposit today, gone tomorrow.

boo for loosing money on this one.  was a good run, TDI's are not for me though. 
Title: Re: 2000 jetta TDi
Post by: mr.mindless on February 21, 2016, 08:24:08 PM
thats a shame!
found a screaming deal on a SUPER clean Passat TDI. putting that money into 571 instead though :(
Title: Re: 2000 jetta TDi
Post by: M on February 22, 2016, 09:20:03 AM
thats a shame!
found a screaming deal on a SUPER clean Passat TDI. putting that money into 571 hiinstead though :(

Not good enough of a deal to buy then flip to get more money for 571?
Title: Re: 2000 jetta TDi
Post by: rejeep on February 22, 2016, 09:57:07 AM
spring car buying season is upon us.. mike will be fine ;)
Title: Re: 2000 jetta TDi
Post by: mr.mindless on February 22, 2016, 10:53:51 AM
the only way to make enough profit on a flip is if it needs work, and I don't have time or space to do work.
Title: Re: 2000 jetta TDi
Post by: M4wdFab on February 22, 2016, 10:52:24 PM
gone paid in full.


perfected the "im sorry the plates are home in the safe"  "o thank you for balance of payment, i just have to scrape the registration and inspection sticker off"  your welcome to leave it here as long as you like.