M4wd&Fabrications

Projects place => Projects Section => Topic started by: mr.mindless on November 17, 2018, 12:42:56 PM

Title: VW 1.8 wonder
Post by: mr.mindless on November 17, 2018, 12:42:56 PM
Troubles on this thing never seem to cease so time to throw it to its own thread instead of daily.

Was hoping to get it over for a sticker today. Damn catalyst has failed the last 3 or maybe 4 times I’ve tried to set readiness. Every single time since I replaced the downpipe over the last 2-3 weeks.

Secondary air injection has been the troublesome monitor since I got this car. I don’t know why since the fan runs and it’s output is connected. Must be a bum solenoid or something.

Now I’m stuck with
P0420 catalyst bank 1 efficiency below threshold

Grr
Title: Re: VW 1.8 wonder
Post by: TrailTamer on November 17, 2018, 01:41:05 PM
Check for exhaust leak.
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 17, 2018, 03:31:03 PM
Doesn’t sound like it.

Wish the ground was drier to get under the car. I don’t remember if I managed to break that sensor loose when i was doing exhaust, I’m afraid i didn’t. That makes throwing an anti fouler or two on that o2 much tougher.

I looked through the easy stuff for SAI (secondary air injection) and it seems good at a glance. Next steps on trying to make that work would be to test the solenoid that lets air into the head in the exhaust chambers, and test the vacuum bits that drive it. They all click or run as applicable but vacuum could be missing there or the solenoid could be bad.

I don’t have a mighty vac to actuate the solenoid.

Wish I remembered where my service manual CD was, so I could dig out a CD drive and check full vac diagrams and diag procedures.

Lot of effort for a stupid sticker. Wasted 2-3 hours trying to get the cat monitor to set and it won’t. 100% fail rate. Even at cruise with way higher cat temps. min tempt to test is 440 C and that’s where it is in a lot test cycle. on the highway at 53mph is 600 +/-20. Driving that slow is annoying but max rpm to test is 2200.
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 17, 2018, 04:50:55 PM
Valve locked up solid. Not a shared part with the 2.0 parts car. Boo

Small price for another year if sticker I guess

(https://uploads.tapatalk-cdn.com/20181117/69700f90fc26461986d70f76d8d1fce3.jpg)
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 17, 2018, 04:53:17 PM
No wonder people do deletes.
Title: Re: VW 1.8 wonder
Post by: TrailTamer on November 17, 2018, 06:49:57 PM
“VW” and “cheap” don’t mix well lol
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 17, 2018, 07:02:02 PM
For me they have been highly reasonable, historically.

Bad stretch here with a starter and a fuel pump and the catalytic code that makes me care about that valve.
Title: Re: VW 1.8 wonder
Post by: M4wdFab on November 17, 2018, 07:02:11 PM
ill never.  ever.  buy another VW. 
Title: Re: VW 1.8 wonder
Post by: Harrison on November 18, 2018, 08:06:56 PM
Secondary air injection? Like into the exhaust for emissions?

Buddy at my last job is huge into VWs and always tells me to NEVER buy one haha
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 18, 2018, 09:52:53 PM
Yes, same end result as a belt driven smog pump on a sbc. Just 8x more complex.

Electric blower runs on demand, blows into a passage in the head via a vacuum actuated solenoid that must open to allow air through. Vacuum controlled via computer controlled electronic solenoid.

I’ll be happy once it has a sticker and I can consider next steps on sending or driving.
Title: Re: VW 1.8 wonder
Post by: TrailTamer on November 20, 2018, 09:26:32 AM
Get some Dorman spark plug anti foul and be done

(https://ls1tech.com/forums/attachments/ls4-performance/180794d1242705005-mechanical-o2-simulator-works-so-far-mech-simulator.jpg)
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 20, 2018, 10:33:04 AM
Plan to do that as well. Shit access without a lift and I'm certain I didn't break that downstream O2 free when I had the exhaust out, so I need good access.
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 21, 2018, 04:59:47 PM
Part in. Will install Friday when it’s a lil warmer

Exhaust hit a speed bump today. I apparently fucked something up. Perhaps that’s cause if cat fail code even though I don’t sea a bad leak.


I think the buggy may have to spend a minute outside to get me outta the weather with the dumb cars.
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 25, 2018, 03:16:50 AM
Didn’t pull codes but the CEL is back on. I hope it’s cat and all else is set and i can drop for a sticker.

Twice stopped and once sobriety checked for expired sticker tonight. No tickets. Blew .046 second time. Didn’t get out first time. That was a relief of magnitudes.

Somehow less stressful than any stops with the truck & trailer.
Title: Re: VW 1.8 wonder
Post by: dubt on November 25, 2018, 10:51:58 AM
You handled the stops great.
Title: Re: VW 1.8 wonder
Post by: Harrison on November 25, 2018, 11:43:36 AM
You handled the stops great.

Uhhhh plural?
Title: Re: VW 1.8 wonder
Post by: Harrison on November 25, 2018, 11:44:24 AM
Just read further up. Oh boy........
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 26, 2018, 09:00:37 AM
Readiness was all good except SAI. Including catalyst.

CEL was on for catalyst.

Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 27, 2018, 12:34:29 PM
_all_ monitors set, NO codes.

dropped.

totally a $2750 car now especially with snows and traction control!
Title: Re: VW 1.8 wonder
Post by: mr.mindless on November 27, 2018, 06:27:26 PM
(https://uploads.tapatalk-cdn.com/20181127/dc3e9f4ba7f2faae92614be3601e7d95.jpg)

(https://uploads.tapatalk-cdn.com/20181127/0544d33d0077d96b4b14be600ec6f043.jpg)

❤️️
Title: Re: VW 1.8 wonder
Post by: mr.mindless on December 02, 2018, 10:57:22 PM
Prob post for sale this week.
Title: Re: VW 1.8 wonder
Post by: TrailTamer on December 03, 2018, 11:05:47 AM
Prob post for sale this week.

Now. Before it’s too late  ;D
Title: Re: VW 1.8 wonder
Post by: mr.mindless on December 03, 2018, 12:14:59 PM
thing's ready for another 100k.
probably sell the TDI for more. I think I'd be happy either way, but if the Jetta goes, Titan likes the Golf so selling the truck could then be on the table. I'm up in the air about that option. I love it and it could potentially be a forever rig - but with Joe, do I need it? If Joe breaks I do. But actively planning on that... IDK. Tough call.
Title: Re: VW 1.8 wonder
Post by: mr.mindless on January 09, 2019, 03:07:10 PM
Picked up from work parking lot just now.

GONE